Overview
The BARKLACH hard enamel pin was conceived as part of an imaginative fantasy collection known as Baldur’s PET — a creative line inspired by anthropomorphic characters with distinct personalities and roles within a fictional universe. This specific design features BARKLACH, a bold, axe-wielding red feline dressed in battle armor, standing ready for combat. The character’s fierce expression is softened by its cartoonish proportions, creating a unique aesthetic blend of cute and powerful — a fan-favorite style in collectible culture.
From a production standpoint, BARKLACH was realized through a hard enamel process, chosen for its smooth surface, durability, and polished brilliance. The final product measures 60.2mm, a relatively large format for a pin, allowing for remarkable detail. Every aspect — from the custom mold to color selection — was carefully engineered to ensure visual integrity and long-lasting wearability.
Pin Design Details
The pin design details include
Crafting Process
The production followed industry-standard hard enamel procedures based on the specifications listed in the file. The enamel pin was produced using the following techniques:
- Material and Finish: Gold plating was selected to enhance contrast against the red enamel and give the piece a high-end finish.
- Color Application: A mix of translucent enamels (PMS 412, 498, 499, etc.) were sandblasted to create depth while maintaining clarity. One segment even used a pearlescent effect (7594 Pearl) to add visual interest.
- Polishing and Detailing: After high-temperature curing, each pin underwent hand-polishing to ensure a smooth, lustrous finish that brought out the shine of both metal and enamel.
- Cutouts: Several small cutouts were included and marked clearly on the proof sheet. These required additional mold precision to maintain structural strength while ensuring accurate shape cuts.
Design Proof and Communication
Rather than going through a sampling phase, the client chose a streamlined production path marked with the note “No Sample Needed.” The digital proof outlined every element — from color codes and finish type to backside mold and cutout locations. This risk-free approach required a high level of confidence in the manufacturer’s capabilities, which was matched by their track record and previous successful orders.
Production Workflow
- Molding: A mold was developed based on the vector artwork. Fine metal lines were raised to separate each color zone. The reverse side featured a branded backstamp for series authenticity.
- Color Filling: Liquid color pastes were injected manually into recessed areas, followed by high-temperature baking.
- Wet grinding: Wet grinding can make the metal lines on pins visible.
- Surface Polishing: After enamel hardening, the piece was polished to flatten the surface, ensuring the metal lines and enamel were level.
- Plating:
- Attachment: A double-post rubber clutch was selected for durability and user comfort.
- Packaging: Each pin was individually packaged in PVC + bubble bags for damage-free delivery.
Client Feedback
The result received enthusiastic approval from the client.
“The client noted: ‘We were blown away by the accuracy in color matching and the smooth surface finish. The final pin looks even better than the artwork!’”
The decision to skip physical samples paid off thanks to strong technical planning, tight QC, and excellent communication.
Conclusion
The BARKLACH enamel pin showcases the high standards achievable in modern hard enamel production. Through precise mold work, color planning, and trusted manufacturing practices, a fantasy character was turned into a tangible product — ready to delight collectors and fans alike.
This project reinforces the value of combining artistic vision with production expertise. Whether you’re building a fandom series or launching a brand mascot, custom hard enamel pins like BARKLACH offer both durability and charm — the perfect balance for wearable storytelling.