Overview
Creating custom enamel pins is a blend of art and precision. Our latest project, the mermaid hard enamel pin, demonstrates this beautifully with intricate detailing and premium finishes. This case study walks you through the production journey from concept to delivery, highlighting key customization features and production choices.
Pin Design Details
The mermaid hard enamel pin captures a whimsical moment of a mermaid brushing her golden hair, with her serene reflection shimmering in the water below. Featuring soft pastel tones, polished gold plating, and intricate detailing, the design blends elegance with storytelling. This translucent enamel effect enhances the water’s realism, while the 2.86-inch size makes it a standout piece. Perfect for collectors, this pin is a true work of wearable art, combining fantasy and craftsmanship in a unique, eye-catching design.
Crafting Process
1. Design Finalization and Feedback Integration
Upon receiving the mermaid hard enamel pin design specifications, our team provided a detailed digital proof showing:
- Gold plating accents for elegance.
- Placement of enamel color areas, screen print areas and uv print areas.
“The design looks stunning! Let’s proceed with this final version.” – Client feedback.
2. Material Selection and Molding
- Base Material: Zinc alloy for durability and sharp detail.
- Plating: Gold for a luxurious touch.
- Attachment: Two rubber clutches for a secure fit.
3. Enamel Filling, Wet Grinding & Polishing
Hard enamel was applied to create a smooth, glossy surface. This required multiple layers of color to ensure evenness and consistency. We created a surface that felt smooth and premium to the touch for pins through wet grinding and polishing.
4. Plating
This mermaid hard enamel pin was plated with gold.
Production Workflow
- Initial Sample Production
Client feedback on mermaid hard enamel pin sample: “Stunning! I love it! Approved for next step.” For print sample, the client made some adjustments and approved the print sample: “I love it so much!! Approved for mass production.“
- Quality Control (QC)
Each pin underwent detailed inspection to ensure:
- The colors matched the Pantone values.
- No air bubbles or imperfections were present in the enamel.
- The gold plating and sandblasting were evenly applied.
- Final Steps
After QC, the pins were securely packed in bubble-wrapped bags to prevent scratches during shipping.
Post-Production Details
- Quantity Produced: 35 pins.
- Packaging: Each mermaid hard enamel pin was placed in a protective PVC bag.
- Delivery: The client received the pins on time, with all quality checks confirmed.
Client Feedback
“We love the result! The reflection detail and the gold plating exceeded our expectations.”
The client also appreciated the secure packaging and professional communication throughout the project.
FAQs
1. What makes hard enamel pins unique?
Hard enamel pins have a smooth surface because the enamel is filled to the same level as the metal edges and then we achieve this surface through wet grinding, polishing and other processes. They are durable and resistant to scratches, making them a great choice for premium designs.
2. Can I customize the size and effects of my pin?
Yes! We offer flexible customization options, including custom sizes, plating options, and specialty effects like translucent enamel and UV printing.
3. What is the turnaround time for enamel pins?
This depends on the design, size, etc. Usually, one month for sample and three months for mass production.
Final Thoughts
This mermaid hard enamel pin highlights the possibilities of combining various effects—gold plating, sandblasting, and UV gradients—for a striking design. Whether you need custom pins for a special event, merchandise, or personal collection, we’re here to help bring your ideas to life.