How We Print 99 Colors on Hard Enamel Pins

27 月

by Xiong Company information

Pushing the Boundaries of Color and Craftsmanship in Custom Pin Manufacturing

At hipins, we believe a pin should never limit your creativity. That’s why we’ve developed one of the most advanced techniques in the industry: the ability to print up to 99 colors on a single hard enamel pin. This isn’t just manufacturing — it’s precision craftsmanship.

A colorful enamel pin featuring Sailor Moon in her school uniform standing in front of a mirror. Her reflection shows her in her Sailor Scout outfit. A purple cat sits near her feet, and a large palace with a moonlit sky is visible through the window behind her

Why 99 Colors?

Most traditional hard enamel pins are limited to 5–8 filled colors due to technical constraints. But what if your design includes color gradients, detailed illustrations, or branding that relies on precise color matching?

Our 99-color printing technology offers complete freedom for artists, brands, and organizations seeking premium results with no creative compromise.

A front-facing enamel pin illustration of Sailor Moon looking into a mirror, where her magical girl form is reflected. The background displays a majestic palace under a full moon, with decorative roses, a purple cat, and a starry sky completing the scene

Step-by-Step Process

1. Die-Struck Base Creation

We begin with mold creation and metal stamping using high-quality materials like brass or zinc alloy. The metal base is then cut to shape and plated with your choice of finish — from classic gold and silver to matte black or rainbow plating.

2. Hard Enamel Filling

Colored enamel is carefully filled into recessed areas of the design. After each fill, the pin is baked at high temperature and polished smooth to achieve a flush surface. This results in a glossy, durable finish that’s highly resistant to wear.

3. Multi-Layer Color Printing

To go beyond the enamel’s base color limits, we use advanced silk screen or pad printing techniques to add additional surface colors. Each layer is applied and cured individually, allowing for intricate artwork and complex color arrangements—up to 99 distinct shades and tones.

4. Protective Coating and Final Inspection

To enhance durability and preserve the print quality, a protective coating (such as epoxy or UV varnish) may be applied. Every finished pin undergoes a strict quality inspection to ensure perfect color registration, clean surfaces, and long-lasting finish.

What Makes This Technique Special

Exceptional Color Accuracy: Ideal for logos, art pieces, and IP-based merchandise with detailed requirements.
Rich Visual Presentation: Bring out gradients, outlines, and illustrations that cannot be rendered with enamel alone.
Durability: The combination of hard enamel and layered printing ensures long-lasting clarity and vividness.
Customization Flexibility: Compatible with a wide range of sizes, shapes, and finishes to suit your project.

Ideal Use Cases

Our 99-color hard enamel pin process is particularly valuable for:

Retail-Ready Designer Lines
Professional illustrators and product designers looking to turn art into premium merchandise that stands out on the shelf or online.

Collectibles & Limited Editions
Designs for art toy brands, anime series, fan merchandise, and crowd-funded projects that need intricate color storytelling.

High-Fidelity Brand Representation
Corporate pins requiring Pantone-matched colors, detailed logos, or marketing illustrations.

Fashion & Streetwear Accessories
Labels looking to translate apparel-quality design into wearable pins with full-spectrum color.

Institutional & Commemorative Projects
Museums, universities, and nonprofits wanting meaningful designs with full-color imagery or scenes.

Why Choose hipins

At hipins, we combine traditional craftsmanship with advanced digital printing techniques to bring your most complex ideas to life. We understand what makes a pin not only beautiful, but manufacturable at scale, reliable in quality, and effective for your brand goals.

Our team is deeply experienced in working with clients across North America, Europe, Australia, and Asia. From independent artists to global fashion companies, we offer full customization, fast turnaround, and responsive customer support tailored to international buyers.

When you choose hipins, you’re choosing:

A proven record in OEM & ODM manufacturing

A dedicated production team with strict quality control

A wide range of finishes, materials, and accessories

Full-service support from design to delivery

Have a complex design idea? Want your pins to stand out with museum-level detail?
Let our team help you make it

Email: sales@hipins.com
Website: www.hipins.com