Overview
The Merida lapel pin project showcases how artistic vision and technical precision can come together in a piece of wearable art. Inspired by a strong, independent character design, this pin combines intricate detailing with durable materials to produce a collectible that is as practical as it is beautiful.
At HIPINS, we specialize in transforming illustrations into finely crafted pins using a wide range of techniques such as hard enamel, die striking, and custom plating. The Merida pin stands as a testament to our ability to maintain the authenticity of original artwork while ensuring longevity and premium quality.
Client Requirements
The client’s vision for Merida was clear:
- Capture her bold personality with vibrant orange hair and expressive eyes.
- Maintain an elegant 2.2-inch size for visibility without being overly heavy.
- Use gold plating to add a luxurious finish.
- Incorporate detailed cut-outs, including her signature bow design, without compromising structural strength.
- Ensure the pin is practical to wear with secure attachments.
The customer also emphasized a desire for smooth, polished finishing that would feel premium in hand and on display.
Crafting Process
To meet these expectations, we selected hard enamel with printing. Hard enamel, also known as imitation cloisonné, provides a flat, smooth surface after polishing, ideal for complex characters like Merida. Compared to soft enamel, it offers a more refined, long-lasting finish.
- Molding & Die Striking
- A custom mold was cut to capture every line of the artwork.
- The base was created using zinc alloy to balance durability and detail.
- Enameling
- PMS-matched colors were applied: vivid oranges for the hair, rich greens for the dress, and pearlescent touches for added depth.
- Each color was baked at high temperatures to ensure permanence.
- Polishing & Plating
- The pin was polished multiple times until the surface was mirror-smooth.
- A gold plating finish elevated the design and gave the product its collector’s appeal.
- Cut-out Detailing
- Special attention was given to the cut-out near the bow. Internal cut-outs require precise mold alignment to avoid weakening the pin, making this a notable technical achievement.
Client Interaction Highlights
During the design stage, our team provided digital proofs and color charts. The client appreciated our attention to Pantone matching, remarking:
“Our client said: ‘The pearlescent effect on the hair exceeded our expectations—it made the character look alive.’”
We also advised on plating and attachment options, ensuring the final piece balanced aesthetics with practicality.
Production Workflow
- Attachment: Two rubber clutches were chosen for secure wearing.
- Backstamp: Custom branding and edition numbering (LE 50) were engraved on the back.
- Packing: Each pin was individually sealed in a PVC bag with bubble wrap for safe transport.
The controlled workflow followed HIPINS’ standard process: proofing, sampling, client confirmation, and full production. This ensured consistency from the first piece to the last.
Post-Production Details
Every pin underwent strict quality inspection. We checked for:
- Smooth enamel finish with no uneven filling.
- Accurate alignment of cut-outs.
- Gold plating free from scratches or tarnish.
- Secure attachment pins on the back.
After inspection, the pins were carefully packaged, ready for both collectors and casual wearers.
Client Feedback
The customer was delighted with the final result, stating:
“The customer noted: ‘The high-quality finish and polished detailing truly made this pin stand out in our collection.’”
They particularly valued the premium feel of hard enamel, as it offered durability for everyday wear while maintaining display quality for collectors.
FAQ
Q1: Why was hard enamel chosen for the Merida pin?
Hard enamel creates a smooth, jewelry-like finish. It’s ideal for characters that need a premium, polished look. Compared to soft enamel, it is more resistant to scratches and fading.
Q2: How durable is the gold plating?
With proper care, gold plating remains shiny for years. Avoid prolonged contact with water or chemicals to preserve its finish.
Q3: What makes cut-outs challenging in pin design?
Cut-outs require extra mold work and careful structural planning. If not executed correctly, they can weaken the pin. For Merida, precise engineering ensured the bow’s cut-out was clean and strong.
Q4: Can HIPINS create custom backstamps and limited editions?
Yes. We frequently add backstamps with logos, numbering, or artist signatures to create exclusivity and brand identity.
Q5: What is the minimum order quantity (MOQ)?
Our standard MOQ is 100 pieces, but we also support smaller collector runs for special projects, as with this LE 50 Merida pin.
Conclusion
The Merida Hard Enamel Lapel Pin demonstrates how attention to detail, premium materials, and expert craftsmanship can elevate a simple concept into a standout accessory. From the vibrant colors to the precise cut-out and gold-plated finish, this pin embodies both artistry and durability.
At HIPINS, we pride ourselves on guiding clients from initial sketches to polished products. Whether for brand promotions, collector’s editions, or personal projects, our process ensures every enamel pin tells its story with elegance and precision.
If you’re considering your own custom enamel pin project, HIPINS is ready to bring your vision to life with the same dedication that made the Merida pin a success.