Tag Custom Enamel Pin

The “Tiana Jumbo” pin is a standout representation of how custom enamel pins can transcend simple merchandise and become true collector’s pieces. Designed with intricate artistry and crafted using premium hard enamel, this 5-inch jumbo pin embodies elegance, character, and technical excellence in every detail.

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Overview

Crafted for a premium collector market, the Tiana Jumbo pin is part of a limited-run order exceeding 55 pieces. Featuring vibrant translucent and pearlescent fills, layered print detailing, and polished gold plating, the piece balances form and function while telling a story through its character-centric composition. The pin’s structure uses a thick 3mm base, ensuring durability and a high-end feel

Client Requirements

The client requested:

• A visually striking 5″ tall pin featuring Princess Tiana.
• Use of imitation enamel with transparent and pearlescent elements.
• Double-pin backing with rubber clutches for secure display or wear.
• Polished gold metal base and translucent color combinations.
• Themed UV print for subtle detailing and storytelling.

This brief demanded precision in execution, not just in terms of production but in capturing the animated spirit of Tiana with luxurious depth.

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Crafting Process

The production began with a detailed vector design incorporating over 40 Pantone-coded colors. Two special finishes dominated the palette: Transparent Sandblast (used in the gown, backdrop, and foliage) and Pearlescent Tones (for the dress and water reflection areas).

Each color area was separated by raised gold metal borders, characteristic of hard enamel, then carefully filled with colored enamel paste. The fills were oven-hardened and subsequently polished to create a smooth surface.

The UV printing layer added an extra narrative touch, rendering facial features and shaded elements with photorealistic accuracy — a technique ideal for detailed visual storytelling in modern lapel pins.

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Client Interaction Highlights

Throughout the proofing stage, the client emphasized the need for visual harmony between Tiana and the surrounding frame, which includes rich environmental elements like trees, water lilies, and the character Dr. Facilier. Color matching sessions were held to ensure fidelity to reference illustrations.

The client noted: “The layered colors and UV detailing brought this piece to life — exactly what we envisioned for our collector’s series.”

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Production Workflow

1. Design Approval: Multi-layered vector artwork was finalized using AI files.
2. Mold Creation: A custom steel mold was carved to accommodate fine inner details and cutouts.
3. Stamping & Plating: The zinc alloy base was die-stamped, followed by gold plating.
4. Color Filling: Technicians applied enamel by hand, one shade at a time.
5. Baking: Each layer underwent high-temperature curing.
6. Polishing & Assembly: Final pieces were smoothed and fitted with dual back posts and rubber clutches.
7. UV Print: Added post-polishing for fine character features.
8. Quality Check & Packing: Pins were packed in PVC bags with foam inserts for protection.

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Post-Production Details

To maintain visual and structural integrity, each pin included:

• Custom backside text engraving for authenticity.
• Pin Posts with firm rubber caps to prevent rotation or loss.
• Protective PVC packaging with air cushion to ensure safe delivery.

The design also includes engraved musical lyrics and branding elements, seamlessly incorporated into the reverse mold layout.

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Client Feedback

After receiving the final production run, the client shared:

“We were genuinely amazed by the polish level and the richness of each color. Our collectors praised both the craftsmanship and the originality of the UV features. This exceeded expectations.”

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FAQs

Q: What is the difference between imitation enamel and soft enamel?
A: Imitation enamel (hard enamel) finishes flat and polished, offering a high-end look with added durability. Soft enamel has recessed areas and a more textured surface.

Q: Why use UV printing on hard enamel?
A: UV print adds detail that cannot be achieved with enamel filling alone, especially useful for facial expressions and small text.

Q: Is this pin wearable or purely for display?
A: While technically wearable, its 5” size and collector appeal make it more suitable for display purposes.

Q: How durable is the enamel?
A: Hard enamel is highly resistant to scratches and fading. It undergoes high-temperature baking and polishing, resulting in a glossy, lasting finish.

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Conclusion

The “Tiana Jumbo” pin showcases the pinnacle of modern enamel pin artistry — blending story-rich design, premium finishes, and meticulous handcrafting. This case highlights how hard enamel pins can cater to not just fans but serious collectors, offering museum-quality miniature artwork in a wearable format.

Whether you’re a brand, artist, or retailer, investing in this level of detail and finish ensures your pins will leave a lasting impression.

Looking to bring your concept to life? Let’s create your next best-selling collector’s pin.

Overview

In this project, we explore a truly special custom hinged lapel pin design—titled “To Grow Old in V.” This dual-part, interactive pin uses a heart-shaped hinged mechanism to unite two separate halves into one emotional and meaningful whole. Crafted with premium 3D imitation enamel and magnetic alignment, the pin showcases how functionality and storytelling can harmonize in a single, wearable piece.

Designed for a client with high aesthetic expectations, the pin emphasizes both personalization and engineering precision. From raised gold-metal text to smooth enamel finishes and cleverly integrated magnets, every detail was purposefully created.

Client Requirements

The client requested a design that:

• Symbolizes romantic commitment and emotional connection.
• Consists of two interlocking hinged halves that could be worn together or separately.
• Features premium gold plating and high-relief 3D elements.
• Includes a hidden 3mm magnet for secure closure.
• Uses backstamps and protective packaging suitable for retail or gift-giving.

Their creative brief was simple but powerful:
“We want this pin to represent a promise—it needs to feel tactile, timeless, and emotionally strong.”

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Crafting Process

To meet these requirements, we utilized 3D imitation enamel (Epola) on a 1.5mm zinc alloy base, a preferred choice for complex hinge structures. The front of the pin features deep, mirror-finish gold plating, overlaid with Pantone 207 red enamel text:
“TO GROW OLD IN V.”

Color & Material Details:

• 3D Gold Metal for the outline and hinge parts.
• Cool Gray 7 and Pearl Swirl 424 for subtle symbolic accents (like diamonds and wings).
• Raised gold metal for front text and decorative motifs.
• Magnetic discs (3mm deep, subtly embedded for seamless functionality).

Size: 1.5 inches per half
Thickness: 1.5mm
Plating: Bright gold
Attachment: Two rubber clutches for comfort and safety

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Hinged Functionality

This hinged lapel pin design features a metal connector hinge at the center-right edge of the left half and left edge of the right half. The two pieces are joined securely but remain flexible enough to open and close repeatedly without wear.

The addition of a 3mm embedded magnet enhances the tactile satisfaction of closing the pin—creating a ‘click’ sound when the pieces unite. Functionally, this ensures alignment while also offering an emotionally charged experience.

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Client Interaction Highlights

Our client remained closely involved throughout the development. The hinge location, magnetic depth, and symbolic artwork were refined across two proofing rounds. Upon confirming the final digital proof, the client noted:

“This is exactly what we envisioned—interactive yet elegant. The hinge feels premium, not flimsy.”

They also appreciated our attention to small details, such as how the wings and diamonds align perfectly when the pin is closed.

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Production Workflow

1. Design Approval: Dual-layer vector illustration adapted for hinge mechanism.
2. Mold Creation: Custom dies cut for both pin halves, including hinge integration.
3. Die Casting: 1.5mm zinc alloy base molded and trimmed.
4. Color Filling: Hand-filled enamel in PMS 207 and gray tones.
5. Hinge & Magnet Assembly: Precision placement with 0.9mm magnetic recesses.
6. Polishing & Plating: Glossy gold plating with smooth buffed surface.
7. Attachment & Finishing: Rubber clutches attached; backstamps etched.
8. Final QC & Packing: Packed in individual PVC bags with protective bubble wrap.

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Client Feedback

Post-delivery, the client offered glowing praise:

“We were honestly blown away. The hinge is smooth, the enamel finish is stunning, and the magnetic feel gives it that extra emotional weight.”

This project has since been used in a successful product launch campaign, with customer engagement significantly higher than their standard pin drops.

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FAQs

Q1: What is a hinged lapel pin, and why choose one?
A: Hinged lapel pins use a small connector mechanism to allow movement between two parts—adding functionality, storytelling value, and interactivity. They’re ideal for sentimental or narrative designs.

Q2: How durable are hinged mechanisms and magnets?
A: Our pins use metal hinges tested for over 1,000 open-close cycles. Embedded magnets are nickel-plated and protected with epoxy to prevent rusting or demagnetization.

Q3: Can the two sides be worn separately?
A: Absolutely. Each half has its own rubber clutch, allowing users to wear them independently or as a complete heart.

Q4: Is this process suitable for bulk production?
A: Yes. Once the hinge and mold designs are finalized, batch production is highly scalable with consistent quality.

Q5: Can other shapes besides hearts be used for hinged pins?
A: Definitely. Hinged mechanisms can be applied to books, wings, doors, split logos, or any creative concept with two distinct parts.

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Conclusion

The “To Grow Old in V.” hinged lapel pin is a masterclass in emotional product design and precision craftsmanship. By combining meaningful aesthetics with a functional hinge and embedded magnet, this pin offers wearers both beauty and interaction. For brands looking to create sentimental or story-driven merchandise, hinged enamel pins are a powerful way to deepen connection and add collectible value.

Whether you’re building a brand around love, memory, or shared values, hinged pins can turn a simple accessory into a lasting impression.

Overview

Creating custom enamel pins inspired by iconic anime characters is a rewarding blend of creativity and precision craftsmanship. This case study explores the development of a hard enamel pin featuring Shirahoshi, the beloved mermaid princess from One Piece. With a delicate balance of aesthetic elegance and material resilience, this pin was crafted for a collector’s merchandise series with demanding quality standards.

Client Requirements

The client requested a highly detailed hard enamel pin that captured the whimsical and delicate nature of Shirahoshi. Key requirements included:

• Size: Approximately 3.7 inches tall
• Material: Zinc alloy base with 2.4mm thickness
• Plating: Polished gold finish
• Color fidelity: Accurate to anime references, including gradient and translucent effects
• Backstamp: Custom logo design
• Attachments: Three rubber clutches for stability due to its larger size
• Packaging: PVC bag with bubble wrap

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Crafting Process

1. Design Translation and Layering
The illustration was carefully redrawn into vector layers, separating all metallic lines, fill colors, and printed details. Multiple layers were necessary to manage raised metal, recessed areas, and print overlays.

2. Enamel Color Specification
The color palette was mapped using Pantone and custom-coded references:

• Whites: PMS 705, 705 50%, 705 50%-stained glass
• Reds and pinks: 699 (adjusted to 698), 706, 693
• Accent black: PMS Black 7
• Transparent enamel: 7418-trans sandblast effect
• Gold metal: Defined for all linework and outlines

3. Material and Thickness
Zinc alloy was selected for its versatility in casting intricate details. A 2.4mm thickness was used to provide structural integrity for such a large pin.

4. Polishing and Plating
Post-enameling, the entire pin was hand-polished to ensure a smooth surface, highlighting the translucent and gradient enamel details under the gold plating. This step ensured that even the smallest ornamental flourishes—like Shirahoshi’s flowing hair—remained distinct.

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Client Interaction Highlights

From the first design draft, the client was highly involved and detail-focused. A notable piece of feedback included:

“Please make sure the stained glass areas are flat and ready for silk screen printing.”

We adjusted the enamel layering accordingly and confirmed by providing mockup visuals with highlighted areas for print-only zones.
Another round of feedback asked for a correction:

“Change 699 to 698 for better hue balance against the character’s tail.”
This precision helped us fine-tune the final coloration, ensuring high fidelity to the anime’s aesthetic.

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Production Workflow

• Stage 1: Mold engraving and die-cutting
• Stage 2: Manual coloring using injection for hard enamel, followed by high-temperature curing
• Stage 3: Surface polishing and fine grinding
• Stage 4: Plating in gold finish
• Stage 5: Post-plating inspection, printing of fine details, and backstamp engraving
• Stage 6: Attachment of three rubber clutches to reinforce grip for larger format
• Stage 7: Final QA and individual bubble-wrap packaging

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Post-Production Details

We paid particular attention to the subtle print areas, such as facial features and blush marks. These were applied after plating and polishing, using high-resolution screen printing. The back of the pin featured a custom logo, printed and laser-etched for permanence.

The final product was packed in individual PVC bags with internal bubble wrap to prevent any damage during shipping. A branded card insert was included upon client request for retail display purposes.

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Client Feedback

The customer was delighted with the outcome, stating:

“We were impressed by the high-quality finish and polished detailing. The transparent enamel parts turned out better than expected.”

Such feedback reinforces the importance of balancing design, color science, and technical feasibility in every step of the pin-making process.

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FAQs

Q1: Why choose hard enamel over soft enamel for anime pins?
Hard enamel offers a smooth, polished finish that matches the high-end feel expected from collectible anime merchandise. It’s more durable and colorfast compared to soft enamel.

Q2: How are translucent and stained-glass enamel effects achieved?
We use specialized transparent pigment fills layered under raised metal lines. The metal is polished before and after coloring to allow light to pass through the pigment cleanly.

Q3: What packaging is best for larger enamel pins?
We recommend PVC bags with internal bubble wrap and optionally, custom card inserts for retail. For pins over 2.5 inches, using 2–3 rubber clutches ensures secure attachment.

Q4: How long does production typically take?
Standard production takes 15–20 days post-proof approval. Custom features like gradient fills or multi-layer printing may extend the lead time slightly.

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Conclusion

This Shirahoshi enamel pin project showcases the power of thoughtful design and precise execution. By integrating intricate artwork with advanced enamel techniques, we brought an iconic anime character to life in collectible form. Whether for fandom collections or limited-edition merchandising, our enamel pins combine artistry with durability.

Want to create a pin that tells your story?
Contact us to bring your character designs to life with museum-grade detail and craftsmanship.

The Sailor Luna enamel pin is more than just an accessory—it is a detailed expression of modern fantasy and bold character design. Standing at an impressive 90mm in height, this piece merges fashion illustration, magical motifs, and high-end enamel craftsmanship to deliver a product that is visually captivating and production-wise refined.

Design Overview

The design concept is rooted in a whimsical, cosmic theme, featuring a fashionable character adorned with glitter-infused elements and distinct visual contrasts. With oversized glasses, a confident stance, and a wand in hand, Sailor Luna channels both youthful vibrancy and empowered aesthetics. This pin caters to collectors who appreciate large-format designs and those looking for a centerpiece product that stands out in any display or wardrobe.

The character’s outfit is styled with multicolored elements: a glitter skirt accented with golden specks, high-top shoes with detailed shoelaces, and striped socks to complete a playful look. A small animal companion adds personality and charm, while the silkscreened details such as the “LOONY LUV GOODS” slogan on the back elevate the narrative quality of the piece.

Technical Specifications

• Material: Thick 2.0mm zinc alloy base for durability and definition
• Plating: Gold finish on metal lines to enhance contrast and outline clarity
• Color Application: Hard enamel fills using Pantone-matched colors, including glitter accents
• Print Technique: Silkscreen printing for detailed overlays and text
• Finish: Hand-polished with an optional epoxy-free finish to retain tactile texture

This enamel pin uses hard enamel with glitter detailing, allowing for a multi-dimensional texture that plays with light. The combination of metallics and glitters—black, pink, and green—creates a dynamic surface. Each area of color is carefully allocated, with specific Pantone shades such as 2945 (magenta), 676 (mauve), and 7428 (deep red) applied with precision.

Manufacturing Highlights

Each pin is produced through a series of meticulous steps, beginning with die striking the metal mold and followed by color-filling the recessed areas. Unlike printed pins, soft enamel allows for pronounced raised edges that frame each color section. This method provides a tactile and visual distinction that pin collectors often seek out.

After color curing in a heat chamber, the pins are polished to ensure a smooth metal finish without compromising the glitter textures. The silkscreen process is applied last, adding crisp lines and text without interfering with the enamel work.

The final product is individually packaged in PVC air-bubble bags to prevent surface scratches during transport, ensuring the pin reaches customers in pristine condition.

Application and Market Appeal

This pin is ideal for use as a premium fashion accessory, collectible item, or limited-edition merchandise for creative brands. It appeals particularly to audiences within the cosplay, fashion, pop-culture, and streetwear communities.

From design to delivery, the production meets high standards in terms of material integrity, color accuracy, and presentation. With a minimum order quantity of 80 pieces and a lead time of 15 to 20 working days, the Sailor Luna pin is well-suited for seasonal launches, product drops, and exclusive campaign releases.

Client Feedback

Our client shared:
“The turnaround time and enamel quality exceeded expectations—every tiny detail came through clearly.”

Such feedback is a testament to the care taken at every stage of production, from material selection to print fidelity and final assembly.

Conclusion

Sailor Luna represents a perfect intersection of detailed artistry and reliable production methods. It highlights what is possible when creative vision meets skilled enamel craftsmanship. Whether you are a designer looking to bring characters to life or a brand aiming to create collectible-quality merchandise, this project demonstrates the potential of large-format soft enamel pins in the market today.

If you’re considering creating a signature piece for your next product launch or promotional event, custom enamel pins like Sailor Luna offer an ideal blend of artistic expression and tangible value.

A Closer Look at the Design

The Blue Water Girl enamel pin is a four-inch masterpiece featuring a graceful dancer surrounded by dynamic wave patterns. This design symbolizes elegance and fluidity, brought to life with advanced manufacturing techniques, including:

1. Stained Glass Effect
   Transparent sections within the waves allow light to pass through, creating a vibrant and dynamic appearance.
2. UV Gradient Printing
   Smooth transitions between shades of blue and white add depth and highlight the movement of water.
3. Raised Silver Plating
   Polished silver details enhance the contours of the dancer and waves, adding a premium touch.
4. Dual Rubber Clutches
   A secure and stable attachment system ensures durability without compromising usability.

The design posed unique challenges, such as balancing the delicate stained glass features with the need for structural integrity. Our team ensured every detail was carefully executed to maintain the design’s artistic vision.

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How the Client Felt

The client was delighted with the final result, sharing their praise for our work.

They said: “The attention to detail on the stained glass and UV printing was truly incredible. The craftsmanship exceeded our expectations, and the final pin was even more beautiful than we imagined.”

This positive feedback speaks to our dedication to collaboration, innovation, and customer satisfaction throughout every stage of production.

From Concept to Completion

1. Initial Concept
The client envisioned a pin that blended elegance and artistry while maintaining practicality. After an in-depth consultation, we refined the design to feature a dancer surrounded by dynamic water elements, emphasizing both movement and beauty.

2. Manufacturing Highlights

• Stained Glass Sections: To achieve the desired transparency, we used high-quality enamel and ensured the metal outlines were precisely cut for seamless integration.
• UV Gradient: Several test prints were performed to perfect the gradient effect and ensure vibrant colors.
• Metal Detailing: The raised silver plating was polished to a mirror-like finish, creating a luxurious texture that highlighted the intricate design elements.

3. Final Adjustments
Before full-scale production, we conducted a detailed quality inspection to ensure that all aspects of the pin, including its functionality and finish, met our high standards.

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Why This Pin Stands Out

The Blue Water Girl pin demonstrates the full potential of enamel pin design. Its combination of innovative techniques, striking visuals, and expert craftsmanship makes it a true standout piece.

• Unique Artistic Effects: The stained glass finish creates a beautiful interplay of light, while the UV gradient brings the design to life with vibrant, flowing colors.
• Attention to Detail: Every line and contour was carefully crafted, ensuring the pin was as stunning up close as it was from afar.
• Practical Durability: Despite its intricate design, the pin remains lightweight, sturdy, and easy to wear.

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What the Client Had to Say

The client shared their satisfaction, stating: “Working with BJD Promos was an absolute pleasure. They understood our vision and guided us through every step of the process. The final result was stunning, and our audience loved the design.”

This level of satisfaction inspires us to keep striving for excellence in every project.

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Frequently Asked Questions

1. How long does it take to create a custom enamel pin like this?
Production usually takes 15 to 20 business days, depending on the complexity of the design.

2. Can I combine multiple effects in one pin?
Yes, we can integrate techniques such as UV printing, stained glass, glitter enamel, or glow-in-the-dark effects to match your vision.

3. What is the best size for highly detailed designs?
For intricate artwork, we recommend sizes between three and four inches to ensure clarity and detail.

4. How do you ensure quality?
We conduct multiple quality checks during each production stage, including mold cutting, plating, coloring, and assembly.

5. Do you ship internationally?
Yes, we ship worldwide and ensure all items are securely packaged to reach their destination safely.

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Bring Your Vision to Life

If the Blue Water Girl design has inspired you, we invite you to collaborate with us. Whether you are looking to create a collectible pin, enhance your brand, or bring an artistic concept to life, our team is here to help.

Explore our customization options and let us bring your ideas to life with the same level of care and expertise that made this project a success.

Contact us today to start your journey.

Let me know if this version meets your needs or if you would like further adjustments.