Overview
The BEARSIN “Druid Warrior” enamel pin, is a standout example of imaginative character design brought to life through advanced enamel pin manufacturing techniques. Created as part of the Baldur’s PET series, this piece was intended as a premium collector’s item featuring a majestic bear clad in druid-inspired armor. The final result is a large-format, gold-plated, hard enamel pin measuring 62.7 mm tall, incorporating effects such as pearl, glitter, and translucent enamels—all refined through handcraftsmanship and precision detailing.
Pin Design Details
This enamel pin design details included:
Some steps
1. Mold Creation
A mold was carved to reflect the detailed contours and outlines of the character. The back of the pin was engraved with the BEARSIN – BG3 PET – X.Y.Z branding, a unique identifier that tied the item to its original collection.
2. Enamel Filling
The color zones were filled by hand, using different enamel effects:
- Translucent green (PMS 4259, 3519) with sandblasted texture underneath, adding light refraction and a frosted look to the leaf armor.
- Pearl enamel (50% pearl PMS 7485) was used on the lower part of the armor for a soft shimmer.
- Glitter was applied to the chest gemstone for a magical sparkle effect.
Each color was added individually, cured in a high-temperature oven to set the enamel and then allowed to cool before proceeding.
3. Wet grinding
4. Polishing & Quality Control
After printing, the pins underwent mechanical and manual polishing. This ensured the gold-plated lines remained shiny and smooth, and that the enamel was level with no imperfections or bubbles. Each unit passed through strict visual QC, a key step in maintaining the premium quality standard that the client expected.
5. Plating
This pin was plated with gold.
6. Screen Printing on Flat Surface
Some details of this design were added using silk screen printing. This technique was chosen due to its precision and compatibility with the flat, glossy surface of hard enamel.
7. Assembly
Two rubber clutch posts were affixed to ensure secure wearability. All pins were packed individually in PVC bags with an added layer of bubble wrap to prevent scratching during transit.
Design Features & Visual Impact
The BEARSIN pin delivers a strong storytelling element through its design. The bear stands tall and firm, wrapped in flowing leaf armor that reflects both protection and nature. The use of translucent enamel adds dimension and light play to the armor, while the pearl and glitter accents elevate the magical fantasy aesthetic.
The choice to incorporate screen printing on the face brought clarity and expression that couldn’t be achieved with enamel alone. This hybrid approach of enamel + print demonstrates a mastery of materials and techniques often seen in high-end lapel pins.
The customer noted: “We were impressed by the high-quality finish and polished detailing. The texture and layering brought the entire design to life.”
Conclusion
This project highlights what’s possible when experienced craftsmanship meets creative vision. The BEARSIN “Druid Warrior” enamel pin successfully integrates complex design elements, premium materials, and advanced finishing techniques. Despite skipping the sampling phase, the production was executed with zero compromise on quality, thanks to thorough communication, precise artwork preparation, and adherence to proven manufacturing methods.
This pin is a prime example of hard enamel craftsmanship, leveraging both traditional die-struck methods and modern printing solutions to create a durable, expressive collectible.