Overview
This soft enamel pin was designed to be a symbol of honor, commitment, and service for new members of the force. The final design incorporated a combination of antique silver and antique gold plating, a deep blue enamel center, and carefully crafted raised elements to enhance its visual appeal.
The project required strict attention to detail, premium materials, and precise craftsmanship, as the client wanted a pin that would be both a cherished keepsake and a badge of pride. Given that no pre-production sample was required, it was crucial that the first production batch met all expectations in terms of quality, durability, and design accuracy.
Pin Design Details
The client provided a set of specific design and production requirements, including:
- Material: 1.5mm-thick iron for durability
- Plating: Dual plating with antique silver and antique gold for contrast
- Size: 1-inch diameter, compact yet noticeable
- Design Elements:
- A deep blue enamel background to symbolize loyalty and professionalism
- Raised antique gold “37th Intake” text, standing out prominently against the blue
- The Trinidad & Tobago Defence Force inscription encircling the pin
- A detailed Coast Guard emblem, featuring the national colors and a maritime-inspired design
- Raised rope-like detailing along the inner circle for added texture
- Five small gold stars around the border, symbolizing excellence and achievement
- A butterfly clutch attachment for secure fastening
Additionally, these soft enamel pins were packaged individually in standard poly bags for protection and easy distribution.
Main Production Process
1. Design Finalization
The project began with the client’s design. We arranged the artwork according to the design and the client’s requirements. Once approved, we would arrange the production of this soft enamel pin. This ensured that the final soft enamel pin would accurately reflect the official Coast Guard insignia.
2. Mold Creation
After design approval, a custom mold was created to capture the intricate elements, including the text, emblem, rope detailing, and star placements.
3. Polishing
Each pin was polished by hand to remove any imperfections and enhance the metallic shine.
4. Metal Plating & Enamel Fill
It underwent a dual plating process: antique silver plating and antique gold plating
The soft enamel colors were carefully filled into their respective areas.
5. Quality Inspection
A rigorous quality control process was conducted to check:
✔ Color accuracy (ensuring the enamel matched Pantone specifications)
✔ Plating consistency (verifying smooth antique silver and gold finishes)
✔ Structural integrity (ensuring no defects in the mold casting)
✔ Attachment security (ensuring the butterfly clutch was firmly affixed)
6. Packaging & Shipping
After passing inspection, these soft enamel pins were individually packed in poly bags and prepared for shipment. Given the client’s tight deadline, efficient logistics were ensured for on-time delivery.
Client Feedback & Impact
Upon receiving the lapel pins, the Trinidad & Tobago Defence Force Coast Guard was extremely pleased with the outcome. One of their representatives shared their satisfaction:
“The final product exceeded our expectations. The combination of antique silver and gold plating gives the pin a classic yet premium look. The enamel work is flawless, and the detailing is sharp. This pin will serve as a lasting symbol of achievement for our recruits.”
These soft enamel pins were distributed during a formal ceremony for the 37th intake, where they were pinned onto the uniforms of new recruits. The event underscored the significance of the lapel pin as both a mark of accomplishment and a reminder of the dedication required to serve in the Coast Guard.
Conclusion
This project showcased the importance of craftsmanship in custom enamel pin manufacturing. By carefully selecting premium materials, refining intricate design elements, and ensuring flawless execution, we were able to deliver a product that truly resonated with the client’s vision.
For any organization, military unit, or professional group looking to create custom lapel pins, this case study highlights how precision and attention to detail can result in a meaningful, high-quality keepsake. Whether for commemorations, corporate branding, or recognition awards, a well-crafted lapel pin serves as a powerful emblem of identity and honor.