Custom enamel pins are not just accessories—they are a form of art. From representing a brand logo to celebrating pop culture, the right enamel effect can transform a simple design into a statement piece. At HIPINS, we often receive questions about the differences between Translucent Enamels, Transparent Enamels, and Sandblasting. Each technique offers a unique aesthetic and tactile experience, and understanding their differences is key to creating pins that stand out.

1. Translucent Enamels – Subtle Glow and Depth

Translucent enamels are designed to allow light to partially pass through the enamel layer. This creates a soft, glowing effect that adds depth to your design. Unlike opaque enamel, which completely covers the metal base, translucent enamel lets the underlying metal or base color slightly show through, producing a layered, sophisticated look.

Key Features:

• Partially see-through, allowing light to interact with the pin
• Creates a soft, glowing, and layered appearance
• Perfect for designs that require depth or subtle color variation

When to Use:
Translucent enamels are ideal for pins with soft gradients, multi-layered designs, or artistic concepts where light and shadow play a role. For example, a logo pin with a colored ribbon or a scenic illustration can benefit from this subtle glow, making the design feel more dynamic and premium.

Design Tip:
Combine translucent enamel with polished metal lines to emphasize contrast. The glow effect will make your design appear more three-dimensional, giving it a sense of movement and life.

2. Transparent Enamels – Crystal-Clear Brilliance

Transparent enamels differ from translucent in that they are fully see-through. They showcase the metal underneath without distortion, allowing the pin’s base material to enhance the design. Transparent enamels produce brighter, more vivid colors because the light passes directly through, reflecting the metallic shine and creating a bold visual impact.

Key Features:

• Fully see-through, highlighting the metal base
• Colors appear more vibrant and saturated
• Excellent for designs that require intricate metal details to be visible

When to Use:
Transparent enamels work best for pins where the metal plays an integral role in the design, such as etched or engraved surfaces, layered metal frames, or logos with delicate details. They are also a great choice for colorful pins that need a bold, eye-catching finish without losing the metallic shine.

Design Tip:
Pair transparent enamel with bright metal plating such as gold or silver. The combination enhances clarity, giving your pin a crisp and professional appearance.

3. Sandblasting – Matte Texture and Sophisticated Contrast

Sandblasting is a finishing technique that creates a textured, matte surface on the metal by blasting it with fine particles. This texture contrasts beautifully with polished metal or enamel-filled areas, adding both visual interest and a tactile dimension to your pins. Sandblasting is particularly effective in emphasizing details, separating design elements, and elevating the overall premium feel of the pin.

Key Features:

• Matte, textured surface that enhances contrast
• Highlights polished or enamel-filled areas
• Adds sophistication and a tactile dimension to the pin

When to Use:
Sandblasting is perfect for logo backgrounds, engraved areas, or pins that aim for a high-end, professional look. It can be used on its own for a subtle matte effect or combined with other enamel types for a multi-textured finish.

Design Tip:
Use sandblasting to define negative space. For example, the background of a pin can be sandblasted to make the raised polished metal elements stand out even more. This technique gives your design a premium, high-quality feel without additional color.

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Choosing the Right Effect for Your Pin

When selecting an effect for your enamel pin, consider the following:

• Translucent Enamel: Ideal for a glowing, layered effect where depth and light interaction are important.
• Transparent Enamel: Perfect for showcasing metallic details and achieving vibrant, crystal-clear colors.
• Sandblasting: Best for adding texture, creating contrast, and emphasizing premium quality.

In many cases, designers combine these techniques to create multi-dimensional, visually striking pins. For instance, a pin can feature a sandblasted background with translucent or transparent enamel accents, resulting in a piece that is as engaging to touch as it is to look at.

At HIPINS, we specialize in helping clients choose the right enamel effect to bring their designs to life. Whether you are creating a limited edition collector’s pin, a brand logo, or a gift item, understanding these techniques allows you to make informed decisions that enhance both aesthetics and craftsmanship. Every detail matters—from the glow of a translucent layer to the shimmer of transparent enamel or the subtle sophistication of sandblasting—ensuring your pins are not just seen, but remembered.

In the ever-evolving world of custom lapel pins, innovation is at the heart of design. While traditional soft enamel and hard enamel techniques remain popular, a new wave of creative finishes is redefining how pins capture light, texture, and emotion. Among the most striking of these are the Glow in the Dark effect and the Opal effect—two modern techniques that have transformed pins into miniature works of art.

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Glow Effect — Lighting Up the Night

The Glow in the Dark effect adds a playful yet mysterious element to enamel pins. This finish is achieved by mixing phosphorescent pigments into the enamel or epoxy coating. After exposure to light, the pigments store energy and emit a soft, radiant glow in darkness. The glow can last from a few minutes to several hours, depending on the pigment quality and exposure time.

Designers often use glow pigments in specific areas—such as outlines, logos, or text—to create contrast between the bright and dark zones. The result is a pin that reveals a hidden personality when the lights go out. It’s a favorite choice for music festivals, gaming merchandise, Halloween events, and pop-culture collectibles.

Advantages:

• High visual impact in dim or nighttime environments.
• Increases interaction and emotional connection with the product.
• Compatible with soft enamel, imitation enamel, and even printed pins.
• Can highlight specific design areas for a two-layer visual experience.

Limitations:

• The color range is limited (mostly green, blue, or yellow tones).
• Glow intensity naturally diminishes after long use.
• Not suitable for high-temperature firing used in true cloisonné pins.

When executed well, glow effects make a pin feel “alive”—a small but powerful way to blend craftsmanship with creativity.

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Opal Effect — Capturing Light with Elegance

The Opal effect represents a luxurious evolution in modern pin design. Inspired by the natural beauty of gemstones, this effect uses layered micro-beads or reflective resin to mimic the iridescent, rainbow-like shimmer of real opal. Each pin surface reflects light differently depending on the viewing angle, producing a dynamic, color-shifting result.

Unlike traditional glitter enamel, which sparkles uniformly, opal finishes produce a soft and multidimensional sheen—more elegant, less flashy. This technique has quickly become a favorite for high-end collectibles, jewelry-inspired pins, limited editions, and art collaborations.

Advantages:

• Provides an exclusive, high-end aesthetic appeal.
• Creates unique color variations under different lighting conditions.
• Works beautifully with gold, silver, or antique platings for extra depth.
• Enhances brand perception and collectible value.

Limitations:

• Production cost is higher due to manual mixing and layering.
• Requires skilled craftsmanship for consistent optical quality.
• Less practical for mass, low-budget orders.

The opal technique bridges art and engineering—transforming metal and enamel into a piece that seems to hold light itself. It’s a testament to how far pin-making has come from simple souvenirs to refined statement pieces.

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Innovation Driving the Future of Pin Design

Both Glow and Opal effects mark a new chapter in creative lapel pin craftsmanship. These finishes reflect a growing consumer desire for personalized, expressive, and visually dynamic accessories. Modern customers are no longer buying pins just for identity or decoration—they seek designs that tell stories, evoke emotion, and express individuality.

For brands, artists, and event organizers, such effects open new possibilities in storytelling. Imagine a company logo that glows at night, or a commemorative pin that shifts color like gemstone reflections—these details elevate a brand’s perceived value and memorability.

As technology and artistry continue to merge, creative finishes like Glow and Opal will define the next generation of lapel pins—where each design isn’t just worn, but experienced.

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FAQ

Q1: Do glow pins require special maintenance?
A1: Not really. Simply avoid prolonged direct sunlight, as UV exposure can weaken the glow pigments. Store them in a cool, dry place to maintain brightness.

Q2: Will the opal effect fade or lose shine over time?
A2: No. High-quality resin coatings protect the reflective layers from oxidation and wear, ensuring long-term brilliance.

Q3: Can both effects be combined in one design?
A3: Yes! Designers can apply the glow pigment to certain areas and the opal resin to others. The combination of night glow and shimmering reflection creates a truly mesmerizing effect.

Q4: Are these finishes environmentally friendly?
A4: Modern pigments and resins are lead-free and comply with safety standards, making them safe for both the environment and consumers.

Overview

This project showcases the development of a limited edition pin-on-pin enamel pin (LE60) inspired by the iconic Sailor Moon character. The design combined delicate linework, dreamy aesthetics, and specialty finishes such as cat-eye glitter and gradient printing. With a total of 75 pieces produced, this pin emphasizes exclusivity, premium craftsmanship, and collector appeal.

Client Requirements

The client had a very clear vision for this project:

• Limited Edition Collectible: Back mold stamped “LE60” to reinforce exclusivity.
• Sailor Moon Theme: A detailed depiction of the beloved heroine with closed eyes, flowing hair, and crescent motifs.
• Special Finishes: Requested cat-eye glitter effects in the background, plus gradient printing for smooth color transitions.
• Pin-on-Pin Construction: A layered approach to enhance depth and separation between the background and Sailor Moon herself.
• Protective Packaging: Each pin to be secured with rubber clutches and sealed in PVC bags.

The client highlighted: “We want Sailor Moon to appear luminous against a shimmering night sky. The glitter should glow without overpowering her gentle expression.”

Crafting Process

1. Pin-on-Pin Design:
   • Bottom Layer: A 4-inch base showing a night sky with stars, moons, and cat-eye glitter shimmer.
   • Top Layer: A precisely cut Sailor Moon portrait filled with imitation enamel, providing sharp detail and color vibrancy.
2. Material Selection:
   Gold metal plating was chosen to enrich Sailor Moon’s golden hair and balance the night-sky background. Based on enamel craft standards, gold plating is a preferred choice for high-end collectible pins.
3. Color and Printing:
   • PMS colors were carefully matched: 2001 (gold), 475c (skin), 113c (pearl pink), and others.
   • Gradient printing enhanced the soft blending in Sailor Moon’s hair and cheeks.
   • Glitter and pearlescent effects gave accessories and background stars a luminous sparkle.
4. Cat-Eye Glitter Effect:
   Applied to the sky, this technique used reflective resin with glitter pigments that shift when light hits, producing a gemstone-like brilliance. It elevated the dreamy theme while maintaining elegance.

Client Interaction Highlights

During revisions, the client requested:

• Switching the flat background to a cat-eye glitter sky.
• Ensuring Sailor Moon remained the central focus, with subtle gradients for realism.
• Confirming the backstamp engraving reads “Pure Heart Series – Limited Edition 60.”

Upon reviewing updated proofs, the client responded: “The glitter background gives the perfect cosmic feel, just as we imagined for Sailor Moon.”

Production Workflow

• Mold Creation: Separate steel molds for each layer, ensuring pin-on-pin precision.
• Stamping & Cutting: Outlines cut for clean separation of layers.
• Enameling: Each area hand-filled, then baked to harden.
• Gradient Printing: Smooth transitions applied to highlight Sailor Moon’s expression and hair.
• Glitter Application: Cat-eye resin poured into the sky areas, cured, and polished.
• Plating & Polishing: Gold plating applied, followed by thorough polishing to achieve shine.
• Assembly: The top Sailor Moon layer fixed to the base with careful alignment.
• Inspection: Each pin checked for enamel smoothness, glitter uniformity, and secure attachment.

Post-Production Details

• Backstamp: Each pin marked with the series name and LE60 for authenticity.
• Rhinestone Details: Small 2mm white stones were added to hair accents, creating highlights.
• Packaging: Individually bagged in PVC with bubble wrap, protecting the enamel surface during transport.

Client Feedback

The client expressed: “We are extremely satisfied. The cat-eye glitter sky feels magical, and the pin-on-pin layering gives Sailor Moon depth and elegance.”

This feedback underscores the value of aligning production expertise with creative vision.

FAQ

Q1: What does pin-on-pin mean?
Pin-on-pin refers to a layered enamel pin where an additional design piece (often a character or logo) is mounted on a base pin. It creates depth, contrast, and allows for multiple finishes in one product.

Q2: Why use cat-eye glitter instead of standard glitter enamel?
Cat-eye glitter offers a shifting, reflective effect similar to a gemstone, unlike regular glitter which stays static. It adds a premium, collectible feel.

Q3: How durable are specialty finishes like gradient printing and rhinestones?
With proper baking, polishing, and epoxy sealing, gradient and glitter finishes remain long-lasting. Rhinestones are securely attached during final assembly to prevent loosening.

Q4: What is the advantage of producing pins in limited editions?
Limited editions like LE60 add exclusivity, boosting collectible value. Fans and collectors seek smaller runs, making the pins more desirable and often quicker to sell out.

Q5: Can Sailor Moon-inspired designs be customized further?
Yes. Options include adding glow-in-the-dark effects, holographic printing, or custom backer cards to match the Sailor Moon theme.

Conclusion

This project illustrates the artistry and technical expertise involved in producing a Sailor Moon pin-on-pin limited edition enamel pin. By integrating cat-eye glitter, gradient printing, and rhinestone accents, the design achieved a cosmic, elegant aesthetic while maintaining durability.

The layered pin-on-pin construction allowed Sailor Moon’s figure to stand out vividly against a shimmering background. Combined with precise gold plating and careful finishing, the final product reflected both exclusivity and quality.

As the client’s feedback confirmed, collaboration and iterative proofing were key to success. The result was not just a pin, but a collectible art piece treasured by Sailor Moon enthusiasts.

For brands or artists planning similar projects, the lesson is clear: investing in specialty finishes and thoughtful construction can elevate enamel pins from simple accessories to cherished collectibles.

Overview

Among the many enamel pins produced each year, character-based designs hold a special appeal. Fans cherish them as wearable collectibles that celebrate their favorite stories. In this project, our client requested a hard enamel lapel pin featuring Ezra, a bold character surrounded by swirling energy effects. Measuring 2 inches across and crafted with gold plating, this limited-edition pin was developed to combine durability with a striking, high-contrast look.

From concept sketches to the final sample, this case showcases not only the artistry and precision that go into every custom enamel pin but also how carefully designed artwork is translated into a collectible piece.

Client Requirements

The client envisioned a premium-quality enamel pin that could highlight Ezra’s dynamic pose and strong personality. Their key requirements were:

• Pin Type: Hard enamel with additional printing for fine details.
• Plating: Gold plating for a luxurious contrast against the purple shades.
• Thickness: 3.0 mm, giving the pin a solid, coin-like weight.
• Attachment: Rubber clutch for secure yet comfortable wear.
• Backstamp: Custom back engraving with edition number “LE 25.”
• Packaging: PVC bag for simple protection.

The limited-edition aspect added exclusivity, ensuring that each pin became a collectible piece for fans.

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Design & Visual Effects

The artwork for this Ezra pin stood out immediately due to its dynamic composition and bold color palette. Ezra is captured mid-action, his hand extended forward in a commanding gesture, with his cloak and armor rendered in layered shades of purple. The surrounding aura is designed as swirling flames, blending from deep violet to lighter lavender tones, giving the impression of energy radiating outward.

Special attention was given to the contrast between enamel and metal:

• Raised gold metal outlines emphasize Ezra’s form, separating each enamel zone with crisp definition.
• Pearl and translucent effects (notably Pantone 526 translucent sandblast and 2067 pearl shades) added depth to the aura, making it appear as if glowing from within.
• Multiple Pantone purples (2101, 2765, 2097, 2612, and others) created a layered gradient effect without the need for printed shading.
• Fine printed details on Ezra’s face and hands ensured expressive accuracy while retaining the bold enamel style.

On the reverse side, the gold-plated back featured a custom fox logo with “LE 25,” confirming the pin’s exclusivity. The combination of polished front and engraved back made the piece visually striking from every angle.

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Crafting Process

Hard enamel pins, also known as imitation cloisonné, are considered one of the highest-quality options in the lapel pin industry. The surface is polished flat, creating a smooth finish where the colored enamel sits flush with the metal lines.

For Ezra’s pin, the steps included:

1. Mold Creation: The artwork was transformed into a steel mold, capturing the outlines of Ezra’s pose and the swirling aura.
2. Base Metal & Plating: Zinc alloy was chosen for strength, then plated in polished gold to create a radiant frame.
3. Color Filling: Pantone-matched hard enamel colors were carefully filled into recessed areas, layer by layer.
4. Polishing & Printing: After baking, the pins were polished flat. Precision screen printing added final character details.
5. Backstamp Engraving: The reverse side was engraved with the fox logo and edition number.

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Client Interaction Highlights

During the proofing stage, we provided detailed previews with Pantone color codes and gold plating samples. The client appreciated the clarity of the production mock-ups and approved the design after reviewing a pre-production sample.

The client shared: “The smooth finish and the richness of the purple shades were exactly what we had in mind. The backstamp adds an extra touch of professionalism.”

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Production Workflow

• Design Proof Approval: Vector artwork with color references provided.
• Sampling: One pre-production sample was created for inspection.
• Mass Production: After approval, the run of 25+ pins was produced.
• Quality Checks: Each pin was inspected for plating consistency, color accuracy, and backstamp clarity.
• Final Packaging: Individually packed in PVC bags to prevent scratches during shipment.

This structured process ensured that each pin met both visual and functional expectations.

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Post-Production Details

The final product delivered a bold impression: Ezra’s determined expression captured in print, highlighted by gold outlines and a glowing aura effect in translucent and pearl enamel. The 3.0 mm thickness gave the piece an impressive weight, distinguishing it from thinner, budget-friendly pins.

The smooth enamel finish ensured long-lasting durability, making it a pin that can be worn daily or preserved as part of a collector’s set.

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Client Feedback

The customer expressed satisfaction with both the craftsmanship and delivery timeline:
“We were impressed by the enamel quality and the precision of the printing. The pin feels premium and exceeded expectations.”

Such feedback underlines why hard enamel with advanced enamel effects remains a top choice for collectors and fans of detailed designs.

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FAQs

Q1: Why choose hard enamel instead of soft enamel for this project?
Hard enamel creates a smooth, polished surface with higher durability. Since Ezra’s design required detailed printing and a premium look, hard enamel was the perfect choice.

Q2: How was the purple energy effect achieved?
A mix of solid Pantone purples, pearl, and translucent enamel created layered depth, making the aura appear luminous.

Q3: What is the benefit of a 3.0 mm thickness?
Most pins range from 1.2–1.5 mm thick. At 3.0 mm, this pin feels more like a commemorative medal, adding weight and value.

Q4: Can limited-edition numbering be customized?
Yes. Backstamps can include logos, numbers, or personalized text. For Ezra’s pin, we engraved “LE 25,” marking it as a rare collectible.

Q5: What packaging options are available beyond PVC bags?
Other options include velvet pouches, acrylic boxes, or custom backer cards. For this project, the client preferred simple PVC bags to maintain focus on the pin itself.

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Conclusion

The Ezra hard enamel pin project demonstrates how thoughtful design, premium materials, and attention to detail come together to produce a standout collectible. From the layered purple tones to the polished gold accents and limited-edition backstamp, every element was carefully crafted to elevate the final product.

Whether you are creating fan merchandise, corporate recognition pins, or limited-edition collectibles, this case highlights the importance of collaboration, clear proofs, and quality-focused production.

If you’re considering your own custom enamel pin project, our team is ready to help turn your vision into reality. Contact us today to explore the possibilities.

Overview

Among custom enamel pins, designs that blend storytelling with craftsmanship often stand out. This case study explores the creation of a Cinderella lapel pin, produced with hard enamel and print techniques. More than a simple accessory, it demonstrates how enamel artistry can bring fairy tale charm into tangible collectibles. By highlighting every stage—from concept to finishing—this case also reflects how HIPINS approaches quality, creativity, and attention to detail.

Client Requirements

The client envisioned a 4.5-inch lapel pin that captures Cinderella’s transformation story. Their requirements were clear:

• Fairy tale theme: A representation of Cinderella in her working attire, paired with background details referencing her journey.
• High-end finish: Use of hard enamel + print to achieve smooth texture and vibrant detailing.
• Structural strength: 3mm thickness for both front and back layers.
• Gold plating: Frames and recessed metal parts in rich gold tones.
• Durability: Four rubber clutches for secure wear and backstamp personalization.

The vision was not only to craft a decorative collectible but also to produce a meaningful piece that resonates with fans of classic stories.

Crafting Process

HIPINS follows a structured workflow, rooted in years of expertise with enamel and metal processes. The Cinderella project combined multiple techniques:

1. Metal Selection & Molding
   Zinc alloy was chosen for durability and weight balance. A custom mold defined the ornate mirror frame and Cinderella’s pose.
2. Enamel Application
   Hard enamel colors were filled by hand, ensuring precise separation between gold metal lines. The smooth finish reflects the premium character of hard enamel compared to soft enamel alternatives.
3. Printing & Gradient Details
   For finer background elements like curtains, windows, and bucket reflections, UV printing was applied. This method allows gradient tones that standard enamel cannot capture.
4. Polishing & Plating
   After multiple firings and polishing cycles, the gold plating brought out the intricate ornamental frame. The recessed metal accents added depth and contrast.
5. Backstamp & Serial Numbering
   Each pin carries a backstamp engraving with a limited-edition code (LE X/30). A whimsical cat illustration with the phrase “The cat looks at your collection and says: ‘are you satisfying me?’” adds personality to the reverse side.

Client Interaction Highlights

The client emphasized collectible appeal and uniqueness. During the proofing stage, our team offered visual mockups with Pantone-matched colors. Adjustments were made to ensure Cinderella’s attire reflected the traditional character, while the sunset background enhanced storytelling.
The client later remarked: “The artwork perfectly balances elegance with nostalgia. The smooth enamel finish exceeded expectations.”

Production Workflow

From concept approval to final shipment, HIPINS ensured quality control at every stage:

• Step 1: Artwork verification and Pantone color matching.
• Step 2: Mold carving and metal testing.
• Step 3: Enamel filling, firing, and surface polishing.
• Step 4: UV printing for background gradients.
• Step 5: Final plating, backstamp engraving, and QC inspection.
• Step 6: Packing in PVC + bubble bags for secure delivery.

This systematic approach ensures that each piece delivered is faithful to the approved proof.

Post-Production Details

Every pin underwent inspection for smoothness, plating consistency, and secure attachment of rubber clutches. Pins were individually packed in protective PVC bags with bubble wrapping, ensuring safe arrival to the client.
Limited edition numbering further enhanced collectible value, making each piece unique within the series.

Client Feedback

The customer noted: “We were impressed not only by the flawless enamel application but also by the thoughtful back design. This feels like a true collector’s item.”
Such feedback underscores HIPINS’ commitment to combining functional craftsmanship with creative storytelling.

FAQs

Q1: Why was hard enamel chosen instead of soft enamel?
Hard enamel provides a smooth, polished surface, giving a premium look and durability. For a story-driven design like Cinderella, this finish highlights both colors and metallic details effectively.

Q2: What makes UV printing important in this pin?
UV printing allows gradient effects, such as the sunset sky and curtain shadows. Traditional enamel alone cannot achieve such subtle color transitions.

Q3: How thick is this pin compared to standard designs?
At 3mm, it is thicker than typical 1.5mm–2mm lapel pins. This thickness ensures structural strength for a larger 4.5-inch piece.

Q4: How is the pin secured when worn?
Four rubber clutches are attached on the back for balanced weight distribution. This prevents rotation and ensures comfortable, secure wear.

Q5: Can the backstamp be customized?
Yes, backstamps can include text, logos, serial numbering, or even small illustrations, as seen in this Cinderella pin.

Conclusion

The Cinderella Pin Art project demonstrates how custom enamel pins can go beyond accessories, becoming storytelling artifacts. With a combination of hard enamel, UV printing, and gold plating, the pin captures a balance of luxury and narrative depth. From concept refinement to quality inspection, HIPINS delivered a product that met both artistic and functional expectations.

For brands and collectors seeking enamel pins that leave a lasting impression, this case highlights the importance of combining design vision with precise manufacturing expertise. HIPINS remains dedicated to transforming ideas into collectible treasures, just as Cinderella’s tale transforms from hardship to magic.

Overview

When it comes to custom enamel pins, the difference between a good product and a great one lies in the details. The Loki & Sylvie Nexus Event enamel pin is a perfect example of how thoughtful design and advanced manufacturing techniques can create a collectible that fans cherish. Measuring nearly 4 inches wide, this layered pin captures one of the series’ most emotional moments while showcasing the artistry of hard enamel craftsmanship.

Client Requirements

The client approached us with a clear vision:

1. Capture the Emotional Scene – The pin needed to depict Loki and Sylvie during their pivotal “Nexus Event,” holding hands against a cosmic backdrop.
2. High-End Presentation – Instead of a flat design, the client wanted depth, polish, and premium finishes worthy of a limited-edition collectible.
3. Durability for Collectors – The final product had to withstand frequent handling, whether displayed or worn, without losing its shine or detail.

The client expressed: “We want the pin to feel like an artwork in itself—something with presence, not just a flat piece of metal.”

Crafting Process

To deliver on this vision, the design incorporated multiple specialized techniques, as indicated in the artwork:

• Hard Enamel Finish – A smooth, polished surface ensured durability and a premium feel. Unlike soft enamel, which leaves recessed areas, hard enamel allowed a glossy, jewel-like finish across the characters and background.
• Raised Gold Metal Lines – Gold outlines defined each color zone, separating details such as clothing folds, cosmic energy, and the rocky base. This technique created crisp boundaries and a luxurious accent.
• Translucent Enamel & Pearl Swirls – Certain background areas used translucent fills and pearl swirl effects to evoke the glowing energy storm from the scene. These shimmering layers gave a sense of depth and movement.
• Cutouts – Strategic cutouts in the background added sharpness to the starburst design, breaking up the silhouette and enhancing dimensionality.
• Multi-Layer Construction – The pin consisted of two distinct layers: the bottom layer featuring an explosive cosmic landscape, and the top layer focusing on Loki and Sylvie. By stacking layers, the pin achieved a near 3D effect.
• Gradient Printing – Fine gradients were printed on top of the enamel to recreate subtle shading in clothing, facial expressions, and the rocky surface, ensuring screen-accurate likenesses.

Client Interaction Highlights

From the start, we involved the client in critical design approvals. They reviewed Pantone color charts for exact matches and confirmed the placement of translucent versus solid enamels. Once the first sample was produced, adjustments were made to refine the pearl swirls and gradient balance.

The client shared: “The translucent effects in the background really brought the scene to life. Seeing the swirl textures under the light made us realize this was beyond a simple enamel pin—it’s art.”

Production Workflow

1. Artwork Finalization – Vector artwork was translated into a production-ready file with separated layers and metal boundaries.
2. Molding & Stamping – Custom steel molds pressed the intricate designs onto metal blanks for both layers.
3. Gold Plating – Each layer was plated in polished gold, providing a durable and reflective frame.
4. Enameling – Hard enamel colors, including translucent and pearlescent fills, were applied by hand into recessed areas and baked until cured.
5. Polishing – After curing, surfaces were ground smooth and polished, ensuring an even, mirror-like finish.
6. Printing – Gradient details were added through precise printing to achieve subtle tones not possible with enamel alone.
7. Assembly – The two layers were soldered together, aligned perfectly to maintain balance.
8. Attachment & Inspection – Four black rubber clutches were added for stability, followed by strict quality inspection before packaging.

Post-Production Details

The completed pin measured 75.6mm across and weighed significantly more than a standard enamel pin due to its dual-layer construction. On the back, a custom backstamp carried the message “YOU ARE MY NEXUS EVENT” along with the limited-edition numbering LE65, ensuring exclusivity for collectors.

Each pin was individually packaged in a PVC sleeve with bubble bag protection, combining safety with a professional presentation.

Client Feedback

The final results exceeded expectations:

• “The layered design gave the pin real presence. It feels almost sculptural.”
• “The hidden message on the back was a detail our fans adored.”
• “From plating to gradients, everything matched our artwork perfectly.”

FAQs

Q1: Why choose hard enamel for this design?
Hard enamel produces a smooth, polished finish that matches the premium nature of a limited-edition collectible. It also enhances durability, making it resistant to scratches and fading.

Q2: What role do translucent enamels and pearl swirls play?
These special effects add depth and movement. In this design, they simulate cosmic energy, making the background glow when viewed under different light angles.

Q3: Why use layered construction instead of a single layer?
Layering allows separation between background and characters, giving the pin more visual depth. It creates a collectible that feels substantial rather than flat.

Q4: How secure are the attachments?
With four rubber clutches, this pin is highly stable. Rubber clutches are not only durable but also more comfortable than metal butterfly clutches.

Q5: Can similar effects be applied to other designs?
Yes. Raised gold lines, translucent enamels, and gradient printing are adaptable to many designs, from character portraits to abstract patterns.

Conclusion

The Loki & Sylvie Nexus Event pin demonstrates how HIPINS bridges artistry and manufacturing expertise. Through Hard Enamel, layered construction, and advanced finishing techniques, this project transformed a fan-favorite scene into a collectible that radiates depth and quality.

More than a pin, it became a storytelling artifact—capturing emotion, craftsmanship, and creative vision in one beautifully crafted piece. For clients seeking not only accuracy but also innovation, this case is a perfect example of how HIPINS elevates enamel pin production into true collectible art.

Overview

This project brought together creativity, storytelling, and craftsmanship in one striking enamel pin design. The concept was a musical mashup, combining the eerie atmosphere of Sweeney Todd with the whimsical spookiness of a beloved stop-motion classic. The client wanted a pin that not only celebrated both worlds but also stood as a high-quality collectible for fans of dark musicals and gothic art styles.

At its core, the project showcased what custom enamel pin production can achieve: a detailed design, thoughtful use of plating, and a polished finish that appeals to niche collectors.

Client Requirements

The client requested:

• A mashup design featuring two iconic characters in a theatrical style.
• Hard enamel finish to ensure a smooth, polished surface with long-lasting durability.
• Silver plating for a sharp, modern metallic contrast.
• Multiple sizes and dimensions: the character pin measured approximately 54.5mm in width, while the framed background design was created at 3 inches in height with a 3mm thickness for a premium feel.
• Unique attachment solution: four black rubber clutches were included for secure wear.
• Special finishing touches: glow-in-the-dark effects and glitter enamel highlights to enhance the theatrical theme.

The goal was not only to create a collectible but also to elevate the pin to the level of a miniature piece of fan art.

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Crafting Process

The production began with vector-based artwork, carefully broken down into layers of metal outlines and Pantone color fills. Hard enamel was chosen for its smooth finish and durability. Unlike soft enamel, which leaves recessed areas, hard enamel involves multiple layers of enamel filled into recessed spaces, baked, and polished until flush with the metal. This ensured the design had a refined, jewelry-like quality.

The color palette was diverse, using shades ranging from deep reds (Pantone 1815 and 484) to cool grays and pearlescent accents. A special glitter tone was included for dramatic highlights, while selective glow-in-the-dark enamel (color code 600) was applied to add a surprising element when the lights dimmed.

The metal was plated in silver, which allowed both the darker tones and vibrant hues to stand out clearly. This choice was also practical, as silver plating resists tarnish better than raw silver, ensuring long-lasting brightness.

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Client Interaction Highlights

Throughout the process, the design team maintained close communication with the client. Early drafts were shared, highlighting how text elements like “Sweeney Todd – The Demon Barber of Fleet Street” would appear with printed effects. The client requested that the font maintain a distressed, blood-splattered look, which was achieved through printing rather than enamel fill for better accuracy.

“Our client said: ‘The level of detail in the final proof captured the eerie essence perfectly. It felt like both musicals were alive in one collectible piece.’”

This feedback underscored the importance of balancing creativity with production feasibility, ensuring every design element translated effectively into enamel pin form.

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Production Workflow

1. Mold Creation – A die was crafted based on the digital artwork, forming the recessed areas and outlines.
2. Base Plating – The pins were plated in polished silver to achieve the desired metallic finish.
3. Enamel Filling – Each recessed area was filled with enamel colors, one shade at a time, followed by baking at high temperatures.
4. Polishing – Excess enamel was ground and polished to create a perfectly smooth surface.
5. Printing Details – Intricate text and facial expressions were printed on top, as they were too fine for enamel alone.
6. Special Effects – Glitter enamel and glow-in-the-dark pigments were applied.
7. Attachment and Backstamp – Each pin was fitted with four rubber clutches and a customized backstamp, packaged individually in PVC bags with bubble protection.

The workflow required precision and patience, especially to maintain consistency across the batch of 35+ pins.

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Post-Production Details

After production, each pin underwent quality checks to ensure accurate colors, plating consistency, and attachment strength. Packaging also played a role in preserving the collectible nature of the item. Pins were placed in protective PVC bags with air-bubble cushioning, allowing them to ship safely while giving collectors a premium unboxing experience.

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Client Feedback

The customer was highly satisfied with both the execution and presentation. They noted: “The enamel colors were vivid, the silver plating elevated the overall look, and the glow effect delighted everyone when we tested it under dim lighting.”

Their response confirmed that the production team had delivered not just an enamel pin, but a collectible that resonated emotionally with its audience.

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FAQs

Q1: Why was hard enamel chosen over soft enamel?
Hard enamel provides a polished, jewelry-like surface, making it ideal for designs that require both durability and a high-end appearance. Soft enamel leaves recessed textures, which may not have fit the theatrical aesthetic of this design.

Q2: How many colors can be used in hard enamel pins?
Typically, up to four colors are included in base pricing, but this design used more. Pantone shades, glitter, and glow effects were all incorporated to achieve a richer finish.

Q3: What size is ideal for collectible pins?
While standard pins often range between 25–40mm, this project intentionally used larger dimensions (54.5mm and 3 inches) to showcase intricate details and create a premium display piece.

Q4: How long does production take?
Standard hard enamel production takes 15–20 days, including mold creation, enamel filling, and plating. For this project, extra time was allocated for proofing and special effect applications.

Q5: What attachments are recommended for larger pins?
For pins over 50mm, multiple clutches are recommended. This design used four rubber clutches to ensure stability and prevent the pin from tilting when worn.

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Conclusion

This enamel pin project illustrates the transformative power of combining artistic vision with expert craftsmanship. By blending hard enamel techniques, silver plating, and creative effects like glitter and glow enamel, the final product became more than just merchandise—it became a collector’s item.

For fans of gothic musicals and dark artistry, this pin captured the essence of two cult classics in one polished accessory. It also serves as a strong example of how thoughtful communication between client and production team can result in a product that surpasses expectations.

If you’re considering a custom pin project, whether for branding, fan merchandise, or collectible art, remember that the key lies in balancing creative ambition with production expertise. With the right collaboration, your vision can be transformed into a tangible piece of wearable art.

Overview
The Aurora and Philip project is an intricate two-piece pin that merges the classic elegance of hard enamel craftsmanship with the visual depth of high-resolution printing. This design features a detailed floral wreath, rendered in polished gold-plated metal and rich enamel colors, surrounding a separate printed scene of the two titular characters. The structure is a pin-on-pin (pinonpin) format, meaning two distinct pins are manufactured and then assembled into one finished product. This not only elevates the visual appeal but also allows the use of different production techniques for maximum fidelity in both the frame and the illustration.

Client Requirements
Our client envisioned a pin that would serve as a premium collectible item, ideal for gifting and retail display. The requirements included:

• Gold-plated finish with a flawless, mirror-like polish.
• A durable hard enamel outer frame to highlight the floral design.
• A photorealistic inner scene capturing soft gradients and delicate expressions.
• Incorporation of special effects—clear glitter accents and sandblasted textures.
• Two posts on the back for balance and wear stability, with rubber clutches.
• Packaging suitable for both online orders and physical store sales.

Key Design Decisions and Challenges
Creating Aurora and Philip required a balance between traditional pin craftsmanship and modern print technology.

1. Hard enamel for the frame – This choice ensures vivid, solid colors with a smooth surface flush to the gold outlines. The polished finish enhances the premium feel.
2. Printed insert for the scene – Offset printing allows for fine details, skin tone accuracy, and color gradients impossible with enamel alone.
3. Pin-on-pin assembly – By making the frame and printed scene separately, each could undergo its optimal finishing process before being joined.
4. Effect integration – Glitter and sandblast effects needed to be applied with precision so they enhanced the design without overpowering the central illustration.

Two Special Effects in the Artwork

• Clear glitter over translucent enamel – The floral wreath featured areas where a soft sparkle was desired. We mixed translucent enamel with fine glitter, ensuring the glitter particles caught the light without obscuring underlying color.
• Sandblasted or frosted metal texture – Certain recessed petals and background elements required a matte contrast. We achieved this by selectively sandblasting before plating or applying a matte coating post-plating.

Design and Pre-Production Process
The design phase began with careful art separation: vector artwork for the frame and high-resolution CMYK files for the printed scene. Pantone colors were assigned for the enamel sections, and print-safe colors were calibrated for accurate skin tones. The glitter and sandblast areas were annotated on production blueprints to ensure factory accuracy.

Production Workflow

1. Die-making and stamping – Steel molds were cut to create the raised outlines of the wreath and to shape both the frame and the inner pin.
2. Plating – Both components received gold plating, with selective masking for sandblasted textures.
3. Enamel filling and curing – Colored hard enamel was hand-filled into the recessed areas of the wreath, then kiln-cured for durability.
4. Polishing – The cured enamel was ground and polished flush to the metal surface for a smooth, glass-like finish.
5. Glitter application – Clear glitter enamel was applied to designated areas and re-cured to lock in the sparkle.
6. Printing – The central artwork was offset-printed onto the prepared metal surface of the inner pin.
7. Protective coating – A low-profile UV varnish was applied to seal the printed surface without adding a visible dome.
8. Pin-on-pin assembly – The printed insert was precisely aligned and fixed into the frame using mechanical posts.
9. Back post welding – Two posts were securely welded to the back of the assembled pin, followed by attachment of rubber clutches.

Quality Control and Finishing
Each pin underwent multiple inspections—checking enamel fill levels, glitter placement, print registration, surface polish, and structural stability. Special attention was given to the alignment of the pin-on-pin assembly, ensuring no visible gaps or misalignment.

Packaging
For retail presentation, the pins were mounted on custom backing cards and sealed in OPP bags. Bulk orders for events were packed with bubble wrap and carton dividers to prevent damage in transit.

Client Interaction Highlight
Our client remained engaged throughout the process, reviewing proof artwork, approving pre-production samples, and providing feedback on glitter density and texture contrast. “Our client said: ‘The layered construction and the glitter highlights exceeded our expectations—thank you for preserving the subtlety of the illustration while keeping a high-end finish.’”

FAQ
Q: What makes pin-on-pin construction worth the extra cost?
A: It allows different production methods to be used in one design, maximizing both texture and detail.
Q: How durable are glitter and translucent enamel areas?
A: When properly cured and sealed, they’re highly resistant to wear and color fading.
Q: Can the printed part be made water-resistant?
A: Yes—UV varnish or thin epoxy coating adds moisture resistance without compromising clarity.
Q: Will sandblast textures wear down over time?
A: With normal use, no. The texture is in the metal surface itself, so it’s as durable as the plating.
Q: Why use two posts instead of one?
A: Larger pins benefit from two posts for balance and to prevent rotation during wear.

Aurora and Philip: The Perfect Collectible Pin

Conclusion
The Aurora and Philip pin is a showcase of what happens when artistry meets precise manufacturing. Through the combination of hard enamel, pin-on-pin assembly, and carefully applied special effects, the final piece delivers tactile elegance and vivid storytelling. It stands as a prime example of how to blend traditional craftsmanship with modern printing for designs that are both collectible and wearable.

At Hipins, every pin tells a story—and this one is a tale of precision, patience, and artistic collaboration.One of our returning customers recently reached out with a special vision: a custom pin featuring a highly detailed character design, framed in a unique diamond shape. From the moment we received the concept, we knew this project would be something truly extraordinary—not only in visual appeal, but in the level of craftsmanship it would demand.

A Vision with Style: The Client’s Concept

The client approached us with a sketch of a fantasy-style character—elegant, powerful, and full of emotion. The character had silver hair tied in intricate braids, piercing green eyes, and wore finely detailed armor. What made the design stand out immediately was the combination of elven elegance and knightly strength, captured within a perfectly symmetrical diamond-shaped border.

They requested a printed finish to preserve the fine linework and shading in the character’s face and armor—something traditional enamel could not achieve without compromising detail.

Their vision was clear, but the technical path to achieving it required careful planning, consistent updates, and expert execution.

Design Communication: The Heart of the Process

At Hipins, we believe great pins start with even greater communication. Our dedicated account manager worked closely with the client from day one—reviewing sketches, offering suggestions on line weight, color separation, and how the design would translate in print and metal.

We provided a full digital artwork preview for approval, along with multiple revisions at no cost. Our team also proposed subtle improvements to the diamond border layout and color balancing in the background pattern, helping the overall design “pop” even more.

The client appreciated our initiative and attention to detail, and together we finalized a design that was both visually impactful and manufacturing-ready.

Precision Molding: The First Technical Milestone

Once the artwork was approved, our molding team got to work. Due to the complexity of the diamond shape and fine interior details, we crafted a custom mold specifically for this pin.

At this stage, even a fraction of a millimeter matters—our engineers ran multiple simulations to ensure that the borders would hold up under pressure, and that the character’s facial contours wouldn’t lose definition during the stamping process.

After rigorous mold testing, we moved forward to produce the first batch of raw pin bases—known as “blanks.”

Blanks and Electroplating: Craft Meets Metal

The blank pins were shaped, trimmed, and prepared for plating. For this design, the client selected a polished gold finish to complement the warm tones in the background and the cool silver of the character’s hair and armor. The gold added a sense of luxury and framed the design beautifully.

Throughout this stage, our customer service team sent detailed updates, including photos of the blanks and sample plating results. We kept the client informed at every step, ensuring full transparency.

Printing the Design: Detail Comes to Life

The printed technique used on this pin allowed us to retain all the intricate lines and soft gradients in the character’s face and costume. Our UV printing process ensured high-resolution accuracy and color fidelity.

This was not just printing—it was precision layering. Every hue, every highlight, and every shadow was carefully matched to the original artwork. A protective epoxy coating was added to seal the print and give the pin a glossy, glass-like finish without losing detail.

Final Assembly and Quality Checks

Once the pins were fully printed and coated, they went through our strict quality control process. We inspected each one by hand, ensuring there were no imperfections in print alignment, border sharpness, or plating finish.

Satisfied with the result, we packed the order securely and prepared it for shipping—accompanied by a full project breakdown, QC sheet, and tracking information for the customer’s peace of mind.

Customer Feedback: A Pin Worth Sharing

Upon receiving the finished pins, the client’s response was immediate and enthusiastic. They praised the clarity of the print, the elegance of the border, and the overall impression of the final piece. Most importantly, they emphasized how smoothly the entire process went—from concept to delivery.

Within just days of sharing the pin with their audience, it became a fan favorite, even selling out during a small launch event.

What Sets Hipins Apart

This case is a great reflection of what makes Hipins different:

• Deep Communication: From sketch review to final shipping, our team is always available for feedback, updates, and detailed answers.
• Custom Engineering: We create specialized molds and plating solutions tailored to your pin’s structure and design.
• Advanced Printing Capabilities: Our UV print ensures no detail is lost, especially when designs require facial features, gradients, or comic-style linework.
• Full-Service Project Management: You’re not left guessing—we provide artwork previews, plating samples, step-by-step updates, and professional documentation.

FAQs

Q: What’s the advantage of using printing for a pin like this?
A: Printing allows for ultra-fine detail, gradient shading, and subtle linework that traditional enamel methods can’t capture. It’s ideal for character faces, comic art, or intricate costume patterns.

Q: Can I request a custom shape like this diamond style?
A: Absolutely! We can make molds in almost any shape. Just send your idea or sketch and we’ll take care of the rest.

Q: How long does the full process take?
A: Typically 2–3 weeks depending on the complexity, with full updates at every stage. Rush orders are available if needed.

Q: Will I see previews before production?
A: Yes. We offer free digital artwork previews and unlimited revisions before mold production begins.

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At Hipins, our mission is simple: turn your vision into a pin that makes people stop and stare. Whether it’s fantasy characters, original art, or fan-favorite designs—we’re here to craft pins that leave a lasting impression.

At Hipins, custom pins are more than just a product—they’re the result of trust, collaboration, and precision engineering. In this project spotlight, we’re proud to share the story of a recent pin we produced for a client who came to us with clear expectations, a sharp eye for detail, and a passion for quality.

This particular pin featured recessed metal areas (concave detailing), a sanded texture finish, and custom printing elements—a sophisticated combination that requires both technical skill and aesthetic judgment. But what made this project truly stand out wasn’t just the craftsmanship—it was the strong communication and mutual dedication that powered every step of the journey.

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Initial Discussions: Asking the Right Questions, Giving the Right Answers

The project began with a series of detailed conversations between our team and the client. From the very first inquiry, it was clear that the client had a strong vision. They knew what they wanted in terms of surface texture, depth of recessed areas, and the precise color alignment for the printed elements.

Instead of simply quoting based on a static design, our team walked the client through every possible material and process. We answered technical questions like:

• How deep can the recessed areas be without losing clarity?
• Will the sandblasted texture impact how the colors appear?
• How to ensure the printed area doesn’t interfere with the texture?

Through a series of mockups, samples, and visual breakdowns, we helped the client make informed decisions. That early transparency built a relationship grounded in trust—something we consider essential at Hipins.

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Crafting the Pin: Layer by Layer, Step by Step

Once the design was finalized, we began production. This pin required three core techniques:

🔹 1. Recessed Metal Detailing (Concave Areas)

We used die-striking to create recessed elements in specific areas of the pin, giving the design a layered feel. These concave sections provided space for printed details while also offering contrast against the raised metal outlines.

Recessed areas are notoriously unforgiving—if the mold is even slightly misaligned, the effect is ruined. That’s why our engineering team invested extra time in mold calibration and test strikes to get everything just right.

🔹 2. Sandblasted Texture (Sand Finish)

The recessed sections were then sandblasted to give a matte, slightly roughened texture. This “sanded” effect contrasts beautifully with the polished raised areas, enhancing the visual depth and tactile appeal of the pin.

We carefully controlled the blasting pressure and grain size to ensure the texture was noticeable but not overpowering—a detail the client specifically requested.

🔹 3. Custom Printing

After the sandblasting, the pin moved into the printing phase. Printed colors were applied with pinpoint accuracy onto designated zones within the recessed areas. This required perfect registration, as even a 0.1mm shift could affect the overall balance of the artwork.

Using high-resolution print heads and color calibration software, our technicians ensured the inks remained vibrant and durable even on textured surfaces.

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Full Process Transparency: Photo Updates and Live Support

During the production, we kept the client involved every step of the way. For each major process—molding, stamping, texture treatment, printing, and plating—we captured high-resolution photos and shared progress updates.

This level of transparency not only reassured the client but also allowed them to provide real-time feedback. For instance, when we shared photos of the textured surfaces, the client requested a slightly softer sand finish—and we adjusted immediately.

Our production and service teams worked hand-in-hand to ensure nothing was missed. Every question was answered, every concern addressed.

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Client Satisfaction: A Solid Foundation for Future Collaboration

When the final batch of pins was delivered, the client’s response was clear and enthusiastic:

“This was one of the best custom manufacturing experiences I’ve had. Your team was professional, thorough, and always responsive. The pin turned out exactly as I hoped—and I’ll definitely return for more projects in the future.”

To us, this is the ultimate measure of success—not just delivering a beautiful product, but building long-term relationships through exceptional service.

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Hipins Quality Promise: What Sets Us Apart

This project reflects the values we uphold in every order, regardless of size or complexity:

• Detailed pre-production consultations
• Real-time production updates with visuals
• Customized finishing options (sanding, texture, printing, etc.)
• Strict quality inspection at every stage
• Responsive, human communication

Every pin is an opportunity to demonstrate our dedication, and every client is a partner—not just a customer.

At Hipins, we believe that every pin—no matter the size—deserves to be crafted with care, precision, and a deep respect for detail. That philosophy was once again proven in a recent project for one of our returning clients: a 1.58-inch custom pin featuring soft enamel combined with printing techniques, finished with luxurious gold plating, and delivered in PVC sleeves with bubble wrap protection.

Though compact in size, this pin reflects everything we value at Hipins: craftsmanship, consistency, and customer satisfaction.

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Design & Artwork: Translating Vision into Precision

As with every custom project, our collaboration started with a detailed exchange of design ideas and sketches. The client had a clear concept in mind—sharp lines, vivid contrast, and a glossy golden finish—but also needed guidance on how to bring the idea to life within the limited space of 1.58 inches.

Our in-house design team stepped in with a detailed digital rendering, optimizing the visual hierarchy to maintain clarity at a small scale. We also ensured the lines were bold enough to support soft enamel filling without compromising detail—especially important since this pin also included printed elements for finer decoration and shading.

Each artwork file was triple-checked before mold creation, ensuring color separations, stroke widths, and print zones aligned perfectly. The client’s feedback? “Exactly what I imagined.”

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Mold Making & Die Striking: Precision at Every Turn

Once the artwork was finalized, our technicians moved forward with mold fabrication. Despite the small size, the die required a high level of precision—particularly because the pin used dual processes (enamel and printing) that demand perfect alignment.

The die-struck base was created using high-strength steel, and each blank (also known as the “raw pin”) was carefully punched and deburred. This step is where decades of craftsmanship show their value: no rough edges, no burrs, just clean and crisp outlines ready for finishing.

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Enameling & Printing: A Blend of Texture and Color

With the raw pins prepared, our production moved on to soft enamel filling. Each recessed area was filled with vibrant enamel, then baked to harden and set. Unlike hard enamel, soft enamel gives a slight texture to the surface, offering visual depth and tactile interest—a great fit for this client’s design.

But the star of the show was the additional printing layer applied after enameling. This allowed for intricate details like highlights and shadows that enamel alone could not achieve. Using our precision printing equipment, we aligned the artwork with exacting care, creating an image that truly popped.

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Gold Plating: Adding a Luxe Finish

To elevate the pin’s overall appearance, we used gold electroplating to give the metal surface a rich, warm sheen. This not only enhanced the contrast with the enamel and printed elements but also added a sense of value and professionalism.

At Hipins, all plating is done in-house using environmentally responsible methods. Our plating baths are monitored daily to ensure color consistency and durability—especially important for small pins, where minor flaws are more easily noticed.

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Inspection, Assembly & Packaging: Because Every Detail Matters

After the final polish, every pin went through our multi-stage inspection process, where we check for:

• Color accuracy
• Print alignment
• Enamel smoothness
• Plating uniformity
• Backside finish and pin post integrity

Only after passing inspection were the pins assembled with high-quality butterfly clutches, then packed into individual PVC sleeves with bubble protection to prevent any scratches during shipment.

Though the project involved a relatively small quantity, we maintained the same rigorous standards we apply to large-scale orders.

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Client Feedback: Quality That Speaks for Itself

Upon delivery, the client responded with genuine excitement:

“I’ve worked with a few pin suppliers before, but the attention to detail here blew me away. From the plating to the print—everything was flawless. I’ll definitely be coming back for more.”

This kind of feedback fuels us to keep pushing the boundaries of what we can achieve with small-format pins.

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Innovation Spotlight: Micro-Scale Storytelling

Inspired by this project, our team also developed an internal case study on maximizing visual storytelling in small spaces. We challenged ourselves to create a 1.2-inch pin featuring transparent enamel layered over a printed background, giving a “stained glass” effect. Though smaller than most pins we make, it successfully conveyed a complex scene: a fox curled under a crescent moon, with fine printed stars twinkling behind translucent enamel.

The success of this test pin led to a broader initiative at Hipins: exploring new hybrid techniques that combine print, enamel, and metal sculpting—even on the smallest surfaces.

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Why Small Pins Deserve Big Attention

In the world of customization, size should never determine effort. A small pin worn on a collar or bag still carries a story, a message, or a brand. It might represent a fandom, a cause, or a company’s identity.

At Hipins, we approach every project—big or small—with the same commitment:

• Expert guidance at every step
• Fast, responsive communication
• Factory-direct pricing
• Reliable quality assurance
• On-time global delivery

Because we know that in the world of custom pins, every millimeter counts.

At Hipins, trust is not built overnight—it’s forged through consistent quality, reliable service, and shared success. In this latest case study, we proudly present a project that exemplifies the power of long-term collaboration: a repeat customer placed a large-volume order of two custom pins without requesting any sampling. This level of trust didn’t happen by chance—it’s the result of years of seamless cooperation, outstanding results, and unwavering commitment to excellence.

Project Overview: Two Variants, One Seamless Process

The order included two distinct pin designs—Model A and Model B—both sharing the same structure but differing in color palette and finish. Unique effects were used in both versions, including:

• Pearlescent powder gradient (non-mixed)
• Transparent sandblast fill

Thanks to our streamlined internal processes and experienced team, the order was completed swiftly, and the final product exceeded expectations—both in visual appeal and production speed.

Let’s take you behind the scenes of how we made it happen, from mold making to the final boxed pins.

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1. Mold Creation: The Blueprint of Precision

As no sampling phase was required, our production process began directly with mold making. Since we had previously worked with this client, we already had a deep understanding of their brand standards and design expectations. However, the new design still required technical accuracy, especially because two separate color schemes would rely on the same base mold.

Innovative approach:
To avoid minor misalignment or inconsistencies across the A and B versions, our engineers implemented a double-verification process during CNC mold engraving. Using 3D software simulation, we ensured that each groove and level of relief would accommodate both color sets without spillage or imbalance.

We then hardened and polished the mold with our precision heat treatment techniques, ensuring long-lasting durability for large-volume production. The mold was ready in under 48 hours.

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2. Coloring: Precision Gradient with Pearlescent Powder

The coloring stage was where the pins truly began to shine—literally. Both pins used pearlescent powder, but in gradient form and without mixing. This technique is notoriously difficult because:

• The powder tends to settle quickly.
• Achieving a smooth gradient requires expert layering and precise timing.

Our innovation:
We applied a “step-feed” color layering process developed in-house, allowing us to control the density and dispersion of the pearlescent particles across each section of the pin. By using low-speed automated dispensers and manual gradient adjustments, we created a smooth transition that looks like soft waves under light.

Each pin was baked in a humidity-controlled oven to lock in the gradient effect and prevent pigment migration. Model A used cooler tones—sky blue to lavender—while Model B adopted warmer transitions of amber to rose pink.

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3. Special Effects: Transparent Sandblast Application

Next came the application of transparent sandblasting, a technique that creates a frosted texture within transparent enamel areas. This effect adds both depth and a unique tactile quality to the pins.

We created micro-etches within specific zones of the mold, then applied high-clear epoxy infused with fine glass powder. Once cured, the result was a semi-transparent, matte-like appearance—eye-catching but subtle.

This feature was key to distinguishing the high-end look of these pins and aligns perfectly with the client’s premium brand image.

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4. Finishing Touches: Printing and Polishing

Though the pins didn’t require elaborate printed details, we did apply silkscreen outlines for branding clarity and enhanced contrast. Our silkscreen frames are custom-fitted to every batch, ensuring sharp and consistent application.

Polishing was done in two stages:

1. Tumbling polish to smooth out edges and remove excess debris.
2. Manual high-gloss polish on the raised metal areas to add brilliance and visual contrast.

Each pin was then carefully quality checked under strong white light to catch any flaws in the enamel flow, metal finish, or printing alignment.

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Client Communication: Trust-Driven Efficiency

Because of our longstanding relationship with this client, the communication process was efficient and minimal. Still, we maintained:

• Full project tracking with visual updates.
• Batch-by-batch photo confirmation.
• Advanced notice of shipping and packaging specs.

As a gesture of appreciation, we offered free expedited shipping and added customized packaging at no extra cost.

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What Sets Hipins Apart in Repeat Orders

This project is a great example of how Hipins supports long-term clients through:

• Confidence in quality: Our clients trust us to deliver mass orders without sampling.
• Speed without compromise: We completed this high-volume, multi-effect project in record time.
• Material mastery: From pearlescent powder to transparent sandblast, we expertly handled complex finishes.
• Consistent communication: Even with minimal back-and-forth, we ensured every detail was confirmed.

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FAQs

Q1: Can you produce gradient colors without mixing them together?
Yes! Our team uses a special step-feed technique to apply pearlescent gradients in layers, keeping them distinct and smooth.

Q2: What is transparent sandblasting?
It’s a technique where frosted textures are created beneath clear enamel to give a soft matte effect. It adds sophistication to the pin’s look.

Q3: Do I need to sample before a mass order?
While sampling is recommended for first-time projects, returning clients with established specs may choose to go straight to mass production.

Q4: Can I combine different special effects in one pin?
Absolutely. We specialize in multi-technique pins that combine gradients, glitter, transparent fills, and screen printing.

Q5: How fast can you finish large-volume orders?
With our factory setup and optimized workflows, we can deliver most complex bulk orders within 7–12 days, depending on specs.

At Hipins, we believe that great craftsmanship is not just about creating beautiful pins—it’s about creating lasting relationships. One of our long-term clients recently returned with a new challenge: a highly detailed, double-layered enamel pin featuring a fantasy character. This piece required a gold-plated finish, precision alignment between two separate components, and a laser-engraved backplate. The result? A collectible-quality pin that exceeded expectations and demonstrated once again why Hipins is the trusted name in premium pin production.

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🔧 Design & Production Specifications

The pin features a prominent fantasy warrior figure—armored, fur-draped, and stoic. Every detail in his clothing, posture, and facial expression had to be captured precisely, which required a mix of advanced techniques:

• Structure: A two-piece pin construction (上下件 pin), including:
  • Top Layer: 2.0mm thick metal (gold-plated), cut to shape for the full-body character.
  • Base Layer: 2.5mm thick gold-plated metal with background illustration.
  • Components perfectly interlocked and soldered to maintain balance and alignment.
• Plating: Gold finish on both upper and lower layers, applied with uniform coverage and protective coating.
• Color Work:
  • Hard enamel used for the main character, with deep tones like black 4, cool gray, and warm browns.
  • Gradient pearl effect in the base (black 2-5625 Pearl, not stirred) for a mysterious, otherworldly touch.
  • UV print applied to enhance facial features, armor texture, and fine shadows.
• Printing:
  • Silkscreen print used for precision color matching in tight spaces.
  • Multiple black and gray tones layered for shading depth and realism.
• Back Design:
  • Laser engraving with limited-edition numbering (e.g., LE 35).
  • Custom brand logo and celestial elements to match the fantasy theme.
  • Equipped with dual rubber clutches for secure wear.

This pin measures approximately 73.3mm in height and 3.5 inches in length, giving it a dramatic, standout presence ideal for collectors and fans.

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💬 Communication Process: From Concept to Masterpiece

The client came to us with a reference illustration and a clear vision: a layered fantasy pin with elevated craftsmanship. From the beginning, our project team collaborated closely with the client on the following:

1. Artwork Breakdown:
   We reviewed the original artwork and translated it into manufacturable layers, marking out UV zones, enamel fills, gradient zones, and cutout areas.
2. Material Consultation:
   We recommended gold plating to match the regal tone of the character and ensure compatibility with the layered design.
3. Layer Assembly Planning:
   To ensure perfect fitment of the top and bottom pieces, we adjusted mold tolerances to within ±0.05mm—tight enough to lock cleanly without looseness.
4. Backside Customization:
   The client requested something more than a basic logo. We designed a celestial-style engraving with moon and star elements, tied to the pin’s lore.
5. Digital Proofing:
   Before sampling, we sent detailed vector files and rendered mockups for client confirmation. No revisions were needed—the client approved in full.

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🏭 Post-Production: Quality in Every Step

Production was completed in three phases:

1. Mold Fabrication and Plating:
   Mold files were CNC-cut, and both top and base metals were plated in gold. The pin sections were thoroughly polished to prevent plating blemishes.
2. Color Application and UV Printing:
   Enamel and pearl layers were hand-filled, cured, and sanded to an even level. UV printing followed, with close inspection to align critical details like eyes, belt, and background pattern.
3. Laser Engraving and Assembly:
   Each backing was laser-etched with edition numbers and logo before the top figure was soldered in position. Final polishing ensured a smooth finish throughout.

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🌟 Client Feedback: “This One’s a Masterpiece”

Upon receiving the sample, the client responded with a short but impactful review:

“This one’s a masterpiece. You’ve outdone yourselves again.”

They particularly praised:

• The stability and precision of the layered construction
• The balance between hard enamel texture and printed detail
• The creative use of the back engraving to tell a story

The pin was immediately approved for batch production, and the client has since placed pre-orders through their distribution channels.

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🔄 Lessons & Value for Future Clients

This project proved that even the most intricate ideas can become successful pins with the right manufacturer. Key takeaways include:

• Layered Pin Designs unlock more visual storytelling.
• Combining Enamel + UV Print brings illustrations to life with extra dimension.
• Laser-Engraved Backs can carry branding, edition marks, and lore elements—all in one.
• Mature Communication Process avoids rounds of revision and saves production time.

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FAQs

Q1: Can I do multi-layer pins with Hipins?
Yes, we can produce layered (上下件) pins with precision alignment. Let us know your concept and we’ll advise structure and plating combinations.

Q2: Will laser engraving fade over time?
No, we use deep laser engraving for durability. It remains legible and sharp for years.

Q3: How detailed can UV printing get?
Extremely detailed. We can print facial features, shadow gradients, textures, and even tiny symbols at high resolution.

Q4: Can I request custom shapes or back engravings?
Absolutely. We offer full customization including irregular shapes, mold cut-outs, and personalized engravings.

At Hipins, every custom pin we create tells a story—not just of creativity and design, but of collaboration, problem-solving, and precision manufacturing. Today, we’re excited to share a behind-the-scenes look at one of our most vibrant and technically intricate projects to date: a colorful pin that combines UV printing and silk screen techniques to stunning effect.

This pin wasn’t just another order—it was a creative vision brought to life. From the very beginning, our long-time client came to us with a detailed idea, filled with unique colors, visual textures, and complex effects. They wanted a piece that would stand out both in finish and meaning, and we were fully committed to making it happen.

A Complex Vision with Clear Goals

What made this project special was its fusion of different print styles and materials. The client asked for two highly specific effects:

• Silk screen printing to capture crisp outlines and solid colors.
• UV gradient translucent printing to create a soft, glassy blend across the base—giving the pin depth, light play, and uniqueness.

Each element served a purpose. The silk screen layers defined character lines and details with clean precision, while the UV gradient added visual flow and motion to the pin’s center. Integrating both techniques on a small-scale pin posed challenges—but we knew exactly how to handle them.

From Concept to Metal: How We Delivered

Like all of our custom orders, we started by carefully analyzing the artwork. Our design team broke the project into stages:

1. Artwork Optimization: We worked with the client to adjust line widths, define printing boundaries, and ensure the UV gradient would flow seamlessly between the raised metal outlines.
2. Mold Creation: The mold was developed with specific consideration for the pin’s cutout areas and layered effects. Even minor adjustments were taken seriously—some areas that look like holes may just be recessed in the final item.
3. Base Production: The raw pin (blank) was struck and plated in gold, preparing the surface for color application.
4. Color Application: We handled silk screen printing first to lock in the base color palette and character expressions, followed by UV printing for the subtle gradient blend on the background element.
5. Quality Control: Throughout the process, each step was approved by the client and monitored by our internal team to ensure consistency across the full batch of 65 pieces.

Despite the complexity, production went smoothly—thanks to precise planning, years of technical experience, and open communication between our teams and the client.

More Than Just Manufacturing—A Partnership

One thing we take pride in at Hipins is that we don’t just “produce pins”—we co-create them with our clients. This project is a perfect example. The customer made multiple requests along the way, including special attention to color accuracy, gradient flow, and the visibility of raised metal. We never saw these as obstacles, but as opportunities to show how flexible and responsive we can be.

We provided free design revisions, production previews, and real-time progress updates, helping our client feel confident every step of the way. It’s this warmth, this human connection, that separates Hipins from a standard factory. We treat every idea with respect—because we know how much meaning it holds for the person behind it.

The Result: A Pin That Truly Shines

The final result? A brilliantly colored, finely detailed pin that tells its own story. From the whimsical character expression to the glowing effect of the UV gradient, every detail came through beautifully. The pin not only met our client’s vision—it exceeded it.

And for us, that’s the ultimate reward.

Why This Matters to Future Clients

If you’re considering creating your own custom pin—whether it involves advanced printing techniques like UV or a classic enamel finish—Hipins is ready. This case study shows that we:

• Handle complex multi-process pins with precision.
• Are open and collaborative at every stage.
• Deliver exactly what you imagine—or better.

We’ve been doing this for over 17 years, and each year only sharpens our edge. Whether you’re a wholesaler, a collector, or an artist looking to bring your character to life, we’re here to help.

Let your next pin be more than a product. Let it be a collaboration.

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FAQs

Q: Can Hipins combine different printing techniques in one pin?
A: Absolutely. We can combine silk screen, UV printing, glitter, translucent enamel, and more—depending on your design needs.

Q: How does Hipins ensure color accuracy?
A: We use Pantone Matching System (PMS) references and provide digital previews before production. We also run strict quality checks before mass production.

At Hipins, we believe that great pins come from great partnerships. One of our long-term clients recently placed a new order for five unique designs, and today we’re spotlighting one particularly enchanting piece: a Halloween-themed pin featuring a whimsical green cat sitting in a bubbling cauldron. This isn’t just a pin—it’s a testament to trust, precision, and craftsmanship.

The Value of Long-Term Trust

This client has been working with Hipins for multiple production cycles. What brings them back each time? It’s not just the high-quality products—it’s the complete experience. From initial design consultation to final delivery, Hipins is known for being responsive, detail-oriented, and consistent. With us, there’s no need for repeated sampling. As indicated in this order, several designs (A, B, C, E, F) went straight to mass production. That level of confidence doesn’t come easily—it’s earned through years of reliable service.

From Design to Delivery: Our Pin Production Process

This particular pin combines hard enamel with silk screen printing, a technique that allows for both durable color filling and precise surface details. Here’s a quick look at how we brought this design to life:

1. Mold Making
   We begin by engraving a steel mold based on the digital artwork. Every contour—like the rounded cauldron, curled leaves, and feline features—is captured with precision.

1. Stamping & Base Forming
   Using high-tonnage stamping machines, we create the base “blank” or raw form of the pin. For layered designs like this one, even the smallest dimensional error could affect the whole piece—our factory ensures all measurements match the artwork to a 0.1mm accuracy.

1. Polishing
   Each pin is hand-polished to remove excess burrs and ensure a smooth surface. This step is critical for hard enamel pins, where a flat surface enhances the final aesthetic.
2. Plating
   In this project, raised areas are plated with gold, providing elegant contrast to the vibrant colors. Our electroplating process is done in-house to guarantee consistency and durability.

1. Enameling
   Multiple colors are filled by hand, including special effects like Pantone 380 pearlescent enamel for the bubbling potion—adding a subtle sparkle that brings the scene to life.
2. Silk Screen Printing
   Fine line details such as facial expressions and hat textures are applied using silk screen, allowing us to stay true to the original illustration.
3. Final Assembly & Inspection
   Each pin is paired with rubber clutches and undergoes a dual-stage inspection process, including visual checks and sample-based QA. All items are individually packed in PVC bags.

Small Size, Big Design Complexity

One of the most impressive aspects of this pin is the high level of detail achieved in such a small format (2.01 inches). The character’s expression, the spider hanging off the leaf, and even the layered cauldron design are clearly defined thanks to careful metal layering, raised edges, and cutouts that create visual depth.

In fact, the design required cutout recesses in precise locations to replicate the gaps in the spider’s legs and the leaf pattern. These areas were coordinated meticulously between the design and tooling teams to maintain the integrity of the artwork.

Thematic Innovation: Not Just a Pin, But a Collectible

This pin isn’t just a one-time accessory—it’s part of a thematic series. With its Halloween motifs and collectible appeal, it fits perfectly into seasonal promotions, fandom merchandise, and even fantasy or cosplay collections.

Clients often ask us how they can turn their brand or story into a tangible product. The answer lies in pins like this. From corporate mascots to seasonal campaigns, Hipins helps transform any concept into a miniature art piece with high perceived value.

Why Clients Keep Choosing Hipins

• 17+ years of manufacturing experience
• Factory-direct pricing for wholesale buyers
• Free design consultation and unlimited revisions
• Fast turnaround with optional rush service at no charge
• Detailed production updates to keep clients informed
• Dedicated customer service, fluent in English and experienced with overseas communication
• Backstamp customization, full-color printing, 3D sculpting, and more specialty services available

We take pride in doing more than just “producing.” We collaborate, optimize, and refine until the final product exceeds expectations.

From Concept to Market: Your Design, Our Craftsmanship

Whether you’re looking to launch a new product line, commemorate an event, or simply create something magical like this Halloween cat, Hipins has the tools, talent, and technology to bring your ideas to life. Every pin we create is more than metal and enamel—it’s a story told in color, line, and form.

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Want to Start Your Own Project?

Send us your artwork or just an idea, and our design team will help you bring it to life—quickly, affordably, and with the kind of precision that keeps clients coming back.

At Hipins, we believe that every custom pin is more than just a product—it’s a piece of art. In this project spotlight, we’re proud to share how we worked closely with a client to create a one-of-a-kind pin that combines two advanced printing techniques: UV printing and silk screen printing.

The result? A pin with rich colors, crisp detailing, and vibrant texture—made possible through precision engineering, collaborative communication, and decades of pin-making expertise.

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The Challenge: Integrating Two Printing Techniques in One Pin

Our client approached us with a clear vision: they wanted a pin that could showcase both vibrant surface graphics and solid color layers without compromising clarity or durability.

To achieve this, we proposed a dual-printing approach:

• Silk screen printing for applying bold, opaque spot colors with sharp edges.
• UV printing for detailed gradient shading and photographic elements.

It was a bold design, with layers of texture and visual effects that demanded flawless execution across multiple production stages. And we were ready for the challenge.

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Step 1: Precision Mold Making

We began by turning the client’s artwork into a custom metal mold using CNC engraving. The design required precise recesses in some areas and smooth, open surfaces in others—perfect for holding both enamel and printed elements.

After several refinements and simulation checks, we finalized a mold that:

• Cleanly separated raised and recessed zones
• Offered a flat top layer for perfect UV ink adhesion
• Supported clean silk screen color zones without bleed

This stage set the foundation for all further production steps.

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Step 2: Pin Forming and Surface Prep

After stamping the base metal into the pin’s shape, we began surface finishing. Each pin underwent:

• Deburring: to remove sharp edges
• Polishing: to ensure a smooth, ink-ready surface
• Cleaning: to eliminate dust, oil, or particles before printing

This step is critical—especially when multiple printing techniques are involved. Even tiny imperfections can interfere with ink adhesion or cause registration issues during print alignment.

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Step 3: Color Application and Layer Control

Next came base color filling using enamel. The client had selected a premium matte black as the foundation, which we applied to the recessed areas of the pin. Once cured and polished again, we moved to the most technically demanding stage: printing.

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Step 4: Silk Screen Printing for Spot Color Precision

Using our in-house silk screen press, we applied several key color elements using custom-prepared stencils. This method was ideal for:

• Sharp-edged color blocks
• Isolated logos and icons
• Areas that required rich, non-transparent color

Silk screen printing uses thick, durable ink and is ideal for long-lasting color on metal surfaces.

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Step 5: UV Printing for High-Resolution Details

To add the final visual impact, we used UV printing to overlay high-resolution graphics, such as:

• Gradient effects
• Photo-like textures
• Fine lines and patterns

UV printing is done directly onto the metal surface using a digitally controlled head. The ink is instantly cured by ultraviolet light, making it extremely resistant to fading and wear.

Our advanced machines allowed for precise alignment with the silk screen elements beneath—ensuring that both print layers worked together in harmony.

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Ongoing Client Collaboration: The Key to Success

From day one, we kept the client closely involved through:

• Digital mockups for each production step
• Real-time photos of mold testing, enamel filling, and printing
• Rapid sample iterations whenever the client requested design adjustments

For example, when the client wanted to modify the tone of a specific UV-printed gradient, we sent a side-by-side comparison within 24 hours and implemented changes immediately.

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Final Results: A Bold, Brilliant Pin

The final pin was nothing short of striking. The silk screen elements provided bold contrast and structure, while the UV print delivered depth and dimensionality.

The client was thrilled—not just with the result, but with the speed, professionalism, and attention to detail we offered at every stage. They’ve already started working with us on their next pin series.

At Hipins, we’re not just manufacturers—we’re your creative partner. Whether your design calls for traditional techniques or innovative combinations, we’re ready to make it happen.

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FAQs: Custom Pins with UV and Silk Screen Printing

Q1: Why combine UV printing and silk screen printing in one pin?
Each technique has its strengths—silk screen is ideal for bold, flat color, while UV printing offers detailed, high-resolution designs. Combining both allows for visually complex and dynamic pins.

Q2: Will the print last over time?
Yes. Both silk screen and UV inks are designed to be highly durable, weather-resistant, and fade-proof. We also apply protective coatings where needed.

Q3: Can you print on enamel or metal surfaces directly?
Absolutely. UV printing can be done over polished metal or hardened enamel. We ensure surface compatibility before starting any job.

At Hipins, we believe that a great pin is not just a product — it’s a promise. A promise of quality, detail, and craftsmanship. In this article, we’d like to take you behind the scenes of one of our recent standout projects: a complex, multi-part pin that required meticulous precision and flawless execution.

This wasn’t just any pin. It was a split-design structure featuring a detailed character piece and a separate metal frame — two components that had to be engineered to fit together seamlessly. A small deviation in size, shape, or alignment would ruin the final effect. But thanks to our experience, technical capabilities, and relentless quality control, Hipins delivered it perfectly — and our client couldn’t have been more satisfied.

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The Challenge: A Pin with Two Perfectly Aligned Parts

Split-structure pins, sometimes called layered or assembled pins, are not for the faint of heart. Unlike standard single-piece pins, this design required two distinct molds — one for the character and one for the decorative border frame. These two parts needed to interlock without gaps, shifts, or warping.

Here’s what made it challenging:

• Tight tolerance control: Even a 0.1mm error in mold production could cause a misalignment.
• Material consistency: Metal expands or contracts slightly during plating and polishing. Without full control of the process, sizing becomes unstable.
• Assembly complexity: The two parts had to be soldered, mounted, or connected without damaging the color fill, plating, or surface texture.

To make this work, the Hipins team brought together expertise from across departments — from our mold technicians to our QC staff — to ensure the project was successful from concept to delivery.

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The Hipins Advantage: What Sets Us Apart

So, what made this project a success? It wasn’t just about machinery — it was about people, process, and precision. Here’s how Hipins stands out:

🔍 1. Engineering Accuracy

Our design and mold team work directly with the client’s artwork to calculate precise dimensional requirements. Every mold we create is CNC-milled to the tightest tolerances to guarantee consistency between parts.

🧠 2. Experienced Staff

With over 17 years in the industry, our workers are experts in handling high-complexity pins. Whether it’s detailed polishing around tight corners or manual color filling within small cavities, our team ensures every step is done right.

🛠️ 3. Full In-House Production

Unlike many suppliers who outsource, Hipins handles every stage in our own facilities — from die-striking and trimming to plating and assembly. That means better control, faster adjustments, and more accountability.

🔄 4. Strict Quality Control

Each pin is inspected multiple times throughout the process. For this project, we even produced 1:1 test samples to ensure the character component fit perfectly within the frame before proceeding with mass production.

🚚 5. On-Time Delivery with Progress Updates

We understand deadlines. That’s why we offer free rush service and regular progress updates throughout production. Our client knew exactly when to expect their pins — and got them right on schedule.

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Final Result: A Pin That Fits Like Magic

The end result? A striking, high-quality pin with two perfectly aligned components — just as the client envisioned. The layered effect added depth and texture, while the precision fit demonstrated the craftsmanship behind the scenes. Whether displayed, traded, or worn, this pin stood out as a true collector’s piece.

Projects like this aren’t just jobs for us — they’re opportunities to push the limits of pin design. And at Hipins, we’re always ready for the challenge.

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Frequently Asked Questions (FAQ)

Q1: Can Hipins make multi-layered or assembled pins like this one?
A: Absolutely! We specialize in complex pin structures — including pin-on-pin, rotating pins, sliding pins, and multi-part assembled pins. Just share your concept and we’ll handle the engineering.

Q2: How do you ensure parts fit together perfectly in assembled pins?
A: We use precise CNC machining for our molds, control every production step in-house, and perform real-time fit testing before mass production.

Q3: What file do I need to start a custom pin order?
A: A vector file like AI, PDF, or EPS is best. If you only have a sketch or image, our design team can help turn it into production-ready artwork — free of charge.

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1. Project Overview

A boutique collectibles brand approached Hipins with a romantic concept: a sleeping‑beauty‑inspired couple captured in a single pin, destined to be the centerpiece of a limited‑edition drop. The vision was clear—storybook lines, cinematic shading, and regal colors—but the execution required absolute precision. Over two formal revision rounds plus dozens of micro‑tweaks, Hipins’ design, production, and service teams worked in lockstep to transform early sketches into a flawless, hand‑polished reality.

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2. Client Brief & Initial Challenges

Key objectives

1. Screen‑accurate palette. The client demanded Pantone‑perfect blues, golds, and romantic reds.
2. Graceful line work. Fine outlines had to remain crisp after plating; no loss of definition allowed.
3. Large format without warping. At 80 mm tall, the pin needed reinforced posts and anti‑warp gating.

Pain points identified

• The client’s initial art used CMYK references rather than Pantone chips, introducing color‑matching risk.
• Several curls of hair and the male lead’s sleeve required line thickness below 0.15 mm—near the tolerance limit of soft enamel.
• A layered shading request (subtle dress highlights) challenged traditional color boundaries for a single‑layer pin.

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3. The Iteration Journey

Milestone	Action Taken	Result
Version A	Imported CMYK art, generated Pantone conversion, flagged 11 risky lines, shared mock‑up.	Client approved palette but requested brighter skin tone & adjusted hair curl.
Revision 1	Modified skin to Pantone 2367, thickened five hair strands, added shading split lines.	Client loved hair but wanted deeper red on sleeve; line adjusting still needed.
Revision 2	Switched sleeve red to Pantone 2077, re‑tuned line weight under microscope, added a 0.05 mm offset to avoid merging after plating.	Client signed off 100 % on digital proof; green‑lit mold cutting.
Pre‑Production Sample	Delivered fully plated, enamel‑filled sample with high‑resolution photos and a hand‑held video under daylight.	Client requested only one micro‑adjustment: crown gem sparkle screen‑print layer.
Final Approval	Added screen‑print highlight, shipped second sample within 48 h.	“Perfect—go to mass production.”

Total calendar time from first contact to mass‑production green light: 26 days.

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4. Innovation Highlights

Innovation	Why It Mattered
Digital Shadow Simulation	Our CAD team overlaid semi‑transparent layers to preview enamel depth, ensuring the dress highlights didn’t flatten after fill.
AI‑Assisted Pantone Mapping	A custom script compared CMYK source values with our 1,800‑color Pantone database to recommend the top three matches by ΔE < 2.0.
Micro‑laser Line Thickeners	For sub‑0.15 mm paths, we used laser engraving to deepen channels by 0.02 mm, allowing enamel to seat without overflow.
Reinforced Post Architecture	Two 0.9 mm posts sit on a hidden crossbar to resist bending at large format sizes.
Eco‑Choice Plating Baths	We switched to a cyanide‑free gold bath; same luster, reduced environmental load, approved by the client’s sustainability team.

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5. Quality Assurance & Delivery

1. Mold Precision — CNC‑milled steel die with <0.01 mm variation, verified by optical comparator.
2. Enamel Filling — Soft enamel placed by syringe, followed by a two‑stage bake: 160 °C for base cure, 180 °C flash set.
3. Polishing — Three‑step (coarse, fine, jewel rouge) hand polish beneath 600‑lux lighting for scratch detection.
4. Electro‑Plating — 0.25 µm gold layer, then anti‑tarnish dip for extended shelf life.
5. Screen Print & Epoxy — Crown gem received a micro sparkle print beneath optically clear epoxy, adding jewel depth.
6. 100 % Inspection — Every pin viewed under 5× optic; tolerance for enamel pits: ≤0.05 mm. Final batch defect rate: 0.6 % (well below our 1.5 % ceiling).
7. Protective Packaging — Each pin mounted on velvet‑touch backer, inserted into plant‑based OPP sleeve, topped with corner‑guard carton inserts.

Dispatch left Shanghai on a Wednesday and hit the client’s U.S. fulfillment center the following Monday—two days ahead of launch.

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6. Project Outcome

• Sell‑through: Entire 500‑piece edition sold out in 41 minutes.
• Social Buzz: #FairyTalePin received 1,600 user posts within 72 h; most praised color accuracy and romantic pose.
• Client Quote: “Hipins lived up to every promise—fast, flexible, and pixel perfect. Our toughest revision cycle to date, yet the smoothest execution.”
• Return Business: Client placed two follow‑up orders the next quarter, including a glitter variant and matching charm series.

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7. Frequently Asked Questions

FAQ	Answer
How many revision rounds are included in standard pricing?	We include up to three digital revision rounds at no extra cost. Minor color swaps or line tweaks inside those rounds are unlimited.
What if I need physical samples before mass production?	One painted sample is complimentary. Extra variants incur only the courier fee.
Can Hipins match non‑Pantone references?	Yes. Provide RGB, CMYK, or physical swatches; our AI mapping tool converts them into the closest Pantone formulas.
How do you prevent large pin from warping?	We add hidden crossbars, use thicker brass (≥1.8 mm), and employ controlled cooling racks to relieve thermal stress.
What plating options are eco‑friendly?	Our cyanide‑free 14 K gold, nickel‑free black dye, and recycled copper plating meet RoHS & REACH standards.
Typical timeline from concept to shipping?	Digital proofing: 5‑7 days. Mold & sample: 10‑12 days. Mass production: 12‑15 days. Shipping: 3‑5 days express.
Minimum order quantity?	50 piece per design, but volume discounts trigger at 100, 250, and 500.
Are there hidden fees?	No setup or mold charges are hidden; all costs appear in the first quotation, including optional add‑ons like glow enamel or glitter.

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8. Key Takeaways & Next Steps

1. Transparent Communication Saves Days. Real‑time photo and video proofs eliminated guesswork and kept the project under 30 days.
2. Tech + Craft = Zero‑Compromise Detail. AI color mapping and laser‑enabled micro‑lines let us honor the original art without inflating cost.
3. Eco Minded, Premium Finish. Clients no longer have to choose between sustainability and shine.
4. Flex Wins Loyalty. Accommodating late‑stage color tweaks built trust that translated straight into repeat orders.

1. Setting the Stage: A Client with a Celestial Vision

When an American art brand approached Hipins to create a Sailor‑inspired collectible, their brief was crystal clear: “We want a layered pin that captures cosmic energy, pastel magic, and uncompromising detail.” The concept called for a two‑tier pin on pin structure—an upper character layer floating over a dreamy background scene—so that every fan could hold a miniature galaxy in the palm of a hand. From day one, both teams agreed that only meticulous craftsmanship could transform such an ambitious idea into a tangible, shimmering reality.

2. From Sketch to Digital Blueprint

Our in‑house design crew kicked off with iterative sketches to lock down proportions between the primary hero layer and the background disc. Once our client approved the silhouettes, we converted artwork into vector files, assigned Pantone references for each enamel fill, and simulated shadow depth to ensure that, once stacked, the upper layer would cast just enough natural shade to achieve a 3‑D pop. Early digital proofs also mapped drill points for the posts that would ultimately unite the two metal layers into one sturdy, seamless pin.

3. Engineering the Pin on Pin Architecture

A pin on pin project is always an engineering dance:

1. Mold & Die Creation – We milled two separate steel dies, each engraved with a different tier of the design.
2. Blank Stamping – Brass sheets were stamped, trimmed, and deburred to produce perfectly crisp blanks for both tiers.
3. Post Alignment – We added extra‑long posts on the top tier so they could pass through the lower tier and solder cleanly, guaranteeing durability without visible weld marks.
4. Tolerance Testing – Micron‑level checks confirmed that stacked layers would align under ±0.05 mm variance—critical for symmetrical visuals.

4. Breathing Color into Metal

With raw metal anatomy perfected, we moved to the color lab:

• Soft Enamel Filling – A pastel palette of blush pink, starlight yellow, and galaxy violet filled recessed areas. Capillary action ensured even spread without overflow.
• Glitter & Transparent Inks – For the magical staff and gemstone elements, we mixed iridescent flakes with transparent base to catch light from every angle.
• Spot Screen Printing – Micro printing added white highlights in the eyes, giving life to the character layer.
• Epoxy Dome for the Crystal – A micro dome over the top gem brought extra depth, magnifying the geometric facets underneath.

Drying rooms set at 180 °C locked color in under ten minutes per cycle, preventing dust intrusion and color shift.

5. Perfecting the Finish

Surface finishing can make or break a pin. We chose:

• 14 K Champagne Gold Plating – Warmer than standard gold, it complements pastel colors without overpowering them.
• Luxury Hand Polishing – Each edge and star was buffed three times, moving from 320‑grit to jewel rouge, achieving a mirror sheen.
• Anti‑Scratch Clear Coat – A nano‑layer seal keeps the front face fingerprint‑free during handling at conventions.

Only after all finishing steps were both tiers ultrasonically cleaned, oven‑dried, and moved to the assembly line.

6. Assembly: Where Two Become One

Using custom jigs, our technicians inserted extended posts of the upper layer through the background tier, applied lead‑free silver solder, and flash‑heated joints for two seconds. This rapid, localized heat prevented enamel reflow yet delivered rock‑solid bonding. Each assembled unit then underwent a drop test—80 cm onto softwood—to verify no lateral shift between tiers.

7. Quality Control & Client Communication

Throughout the 28‑day cycle, we issued four milestone reports:

1. CAD approval
2. First article photo set
3. Mid‑production color check video
4. Final assembly inspection sheet

Real‑time messaging ensured our client could request tweaks—like widening the gemstone outline by 0.1 mm—without disrupting the timeline. In the final QC round, we scrutinized 100 % of units under 5× magnification, rejecting any with color pits larger than 0.05 mm. The accepted batch posted a defect rate of just 0.8 %, well below our 1.5 % internal threshold.

8. Packaging & Logistics

Collectors value presentation, so each pin rested on a custom‑printed backer card wrapped in a biodegradable OPP sleeve. We added corner guards to carton interiors, reduced vibration with eco‑friendly honeycomb pillows, and provided our client with a detailed packing list plus FedEx tracking before departure. Delivery reached the U.S. West Coast warehouse in four days—two days ahead of schedule—thanks to our complimentary priority upgrade.

9. Results & Client Feedback

Post‑launch, the art brand sold out its limited 200‑piece run in under 38 minutes. On social media, the hashtag #SailorSkyPin racked up 1,200 user‑generated posts within a week, many praising the layered depth and glimmering details. The client’s founder called it “our smoothest custom pin project to date—flawless execution from sketch to doorstep.” They have since re‑ordered a second batch and green‑lit two new concepts, cementing a long‑term partnership.

10. Key Takeaways for Your Next Pin on Pin Project

• Early Layer Planning – Define depth hierarchy in the first sketch to avoid costly re‑tooling.
• Post Length Matters – Longer posts equal stronger bonds; never compromise on stability for aesthetics.
• Color + Metal Harmony – Match plating warmth to enamel tone to keep the overall palette cohesive.
• Transparent Communication – Scheduled milestone reports slash uncertainty and keep creatives in control.
• Collector‑Ready Packaging – The unboxing moment is part of the value; invest in thoughtful presentation.

11. Ready to Build Your Own Layered Masterpiece?

Hipins has delivered high‑detail pin on pin projects for artists, studios, and brands worldwide since 2007. Whether you want two layers or a daring triple stack, our one‑stop workflow—from free digital mock‑ups to priority shipping—turns your concept into a hand‑held art piece without the stress.

Pin on Pin is a layered pin-making technique where multiple metal pieces are stacked and permanently attached to create a three-dimensional effect. Instead of a flat, single-layer pin, Pin on Pin allows for separate elements—like logos, characters, emblems, or text—to be elevated above the base design. This gives the pin both visual and physical depth, making it more engaging to the eye and to the touch.

Each layer can be produced using different colors, finishes, or even materials. The result? A pin that looks complex, polished, and premium—perfect for those who want more than just the basics.

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How It’s Made: A Layered Process

Creating a Pin on Pin pin is more complex than a standard enamel pin—but the result is worth it. Here’s a simplified version of the production workflow we follow at Hipins:

1. Design & 3D Modeling
   We begin with your artwork or idea. Our in-house design team creates a layered digital mockup showing how each component will stack and interact.
2. Mold Creation
   Each layer requires its own mold. Our factory uses high-precision CNC and die-casting to produce molds that ensure perfect fit and alignment.
3. Base & Layer Production
   Base pins and top pieces are cast or struck separately, often using materials like copper, zinc alloy, or iron, depending on the design’s complexity.
4. Plating & Surface Treatment
   We offer a wide range of finishes—gold, silver, antique brass, matte black, rainbow anodized, and more. Each piece is plated individually before assembly.
5. Color Filling
   Soft or hard enamel is filled into recessed areas. This step is often done separately for each layer to preserve clean lines and color separation.
6. Assembly
   Layers are fixed using rivets, welding, or industrial adhesive, depending on the design’s needs. We ensure zero movement and perfect alignment.
7. Final Polishing & QC
   The fully assembled pin is polished, cleaned, and inspected. Our team performs multiple quality checks to guarantee consistency across the order.

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Why Choose Pin on Pin?

So what makes Pin on Pin worth the extra steps? Here are some key benefits:

• True 3D Effect
  Unlike faux 3D printed textures or embossed surfaces, Pin on Pin physically raises parts of your design to a new level—literally.
• Color and Finish Separation
  Want a matte background and a glossy logo? Gold behind a colorful mascot? Pin on Pin lets you mix and match effects without compromise.
• Greater Design Flexibility
  You can include more detail, finer lines, and layered storytelling in your design. This is especially valuable for fantasy pins, gaming pins, and character art.
• Luxury Look and Feel
  Because of the added weight and depth, Pin on Pin feels more substantial in hand. It instantly communicates higher quality and exclusivity.
• Collectibility
  Limited-edition series, artist collabs, and convention exclusives benefit hugely from the Pin on Pin format. Collectors love them—and notice the difference.

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Use Cases: Who Should Use Pin on Pin?

Pin on Pin is popular across a wide range of industries and communities. Some of our most frequent customers include:

• Corporate Clients: Custom logo pins for executives, events, and VIP recognition
• Collectors & Artists: Limited runs of fantasy pins or highly detailed fan art
• Events & Conventions: Premium pin passes, con-exclusive collectibles
• Schools & Organizations: Honor pins, award pins, and alumni keepsakes
• Retail Brands: Boutique product drops with high perceived value

If you’re looking to create a product that represents your brand with style and craftsmanship, Pin on Pin is the way to go.

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Why Hipins? Factory-Direct Excellence

At Hipins, we don’t just offer Pin on Pin—we master it.

• 🏭 Factory-Owned: We produce everything in-house at our facility near Shanghai. No outsourcing. No delays.
• 🎨 Free Design Service: You send an idea—we’ll send back a free design and unlimited revisions in 24 hours.
• 📦 Fast Production: Standard turnaround in 3–4 weeks. Need it fast? Ask us about free rush options.
• 💰 Wholesale Pricing: Factory-direct pricing means you get better value for high-volume orders.
• 🔧 Customization Control: Choose from dozens of plating, enamel, and accessory options.
• 📈 Reliable Service: We’ve worked with U.S. brands and pin artists since 2007. Over 80% of our customers return for repeat orders.

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Start Your Pin on Pin Project Today

Whether you’re designing for a brand, a fandom, or a milestone event, Pin on Pin can take your project from good to unforgettable. With Hipins, you’re not just ordering pins—you’re building a piece of wearable art.

When people think about custom pins, they often focus on design, enamel type, or plating finish. But here’s the truth:

A great pin isn’t complete without the perfect accessory.
And at Hipins, we don’t just make high-quality pins—we engineer complete pin experiences.

🧷 Why Accessories Matter in Custom Pin Design

Pin accessories are not just functional tools that keep your pin in place—they define how your pin is worn, where it’s displayed, and who it speaks to.

At Hipins, we offer a full range of pin accessories to meet different needs, styles, and scenarios. Whether it’s for fashion, commemoration, corporate identity, or creative expression, our accessories add that extra spark that transforms a pin into something personal.

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🧩 Real Use, Real People: Accessory Scenarios That Work

💼 Case 1: The Corporate Executive – Magnetic Backing

A Fortune 500 client recently approached us to produce a series of elegant recognition pins for their leadership program. The challenge? Their employees wore tailored suits every day, and punching holes through expensive fabrics wasn’t an option.

Our Solution: A polished pin design with strong magnetic backings, allowing secure wear without damaging clothing.
Result: A classy, hole-free solution that reflected the brand’s prestige—delivered with style and precision.

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🎒 Case 2: The College Club – Rubber Clutches in Colors

A university’s LGBTQ+ alliance wanted to create pins for their Pride event—something fun, safe, and full of color. They wanted to hand them out during campus activities and wear them on backpacks and jackets.

Our Suggestion: Soft enamel pins paired with colorful rubber clutches—pink, blue, purple—to match the theme.
Why it worked: Rubber clutches are not only comfortable and secure but also playful and youth-friendly—perfect for their active crowd.

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🎁 Case 3: The Collector’s Edition – Decorative Chains and Charms

A fantasy pin artist teamed up with us to release a limited edition series of galaxy-themed pins. She wanted something more than just enamel and metal—she wanted the pin to tell a story.

Our idea: We added silver chains and dangling star-shaped charms to each pin.
The result? Her customers raved. The accessory transformed a beautiful pin into a collectible art piece, complete with movement and visual impact.

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🛠️ Types of Accessories We Offer

• Butterfly Clutch & Safety Clasp: Classic, secure, and ideal for general wear.
• Magnetic Backing: Perfect for suits, uniforms, and premium gift pins.
• Rubber Clutch: Comfortable grip, available in multiple colors. Great for kids or event pins.
• Chains & Key Rings: Turn your pin into a keychain or bag charm.
• Decorative Charms: Add beads, mini pendants, or dangles to make your pin pop.
• Custom Requests: Have a unique idea? We can source or create a custom accessory just for you.

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🎨 Accessory as an Extension of Your Brand

A pin isn’t just a pin—it’s a statement. And the accessory you choose speaks volumes.

• Want elegance? Go magnetic.
• Need durability? Go safety clasp.
• Selling merch? Add a keyring.
• Designing for kids or events? Rubber clutches are your friend.

At Hipins, we’re not just manufacturers—we’re your creative production partner. Our accessory options allow you to match purpose with style, protect delicate garments, and extend the function of your pin beyond clothing.

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💡 Why Choose Hipins for Pin Accessories?

✅ Over 17 years of metal gift manufacturing experience
✅ In-house accessory sourcing and QC process
✅ Creative support for custom requests
✅ Professional guidance to match pin use with the right attachment
✅ Factory-direct pricing with no middlemen
✅ Every order gets a full accessory checklist before shipping

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📦 One Pin, Endless Possibilities

No matter who you are—a business leader, collector, artist, or event organizer—we help you make pins that work for real life.

From formalwear to backpacks, commemorations to everyday carry, Hipins accessories make sure your pin stays secure, looks great, and fits your world.

Let’s build your next pin—and everything that comes with it.

At Hipins, we pride ourselves not only on producing high-quality metal pins, but also on collaborating deeply with our clients to bring their visions to life — no matter how creative, technical, or challenging. One of our recent projects involved a returning client who came to us with a unique request:

A fantasy-style pin with Glow in the Dark features that would shine vividly during a nighttime cosplay convention.

What followed was a production journey marked by creativity, precision, and trust — and a final product that far exceeded the client’s expectations.

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🔍 Understanding the Client’s Vision

From the very first message, the client had a clear concept:

“We want the pins to have a magical, glowing effect — something that captures attention in dark environments. These pins are for a fan convention, so they need to be impressive even under low lighting.”

They sent over a rough sketch and a few reference designs. The idea was strong, but the client needed guidance on how to make the glow functional and visually impactful without compromising the original design details.

This is where our experience came in. Our team, with over 17 years in the pin industry, instantly recognized which design elements would benefit most from Glow in the Dark pigment, and how to balance the effect to ensure optimal glow, durability, and overall aesthetic.

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🎨 Free Artwork and Strategic Design Advice

Within 24 hours of receiving the request, we provided:

• A full-color artwork mockup with proposed glow areas
• Suggestions for color enhancements to amplify the glow
• Advice on recessed zones to protect the glow pigment
• Clear visual comparisons of day vs. night effects

We also included examples of previously completed glow pins, helping the client visualize what to expect.

The client said:

“Your artwork preview and explanation gave us so much confidence. We contacted other factories, but none were as detailed and helpful.”

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🛠 Production with Precision

After two complimentary revisions, we finalized the artwork. Our engineering and production team took extra care in the following steps:

• Material selection: Durable, eco-friendly zinc alloy base with hard enamel for surface strength.
• Glow pigment application: Embedded in recessed areas to preserve brightness over time.
• Color testing: Ensured contrast between the enamel base and glowing sections for maximum visual impact.
• Mockup simulation: Provided clients with digital mockups of how the pins would glow in both dim and full darkness.

The production was completed in under 10 working days, with rush delivery at no extra charge, ensuring the pins arrived on time for the event.

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📦 Delivery & Client Feedback

Upon receiving the shipment, the client contacted us with enthusiastic feedback:

“These pins are incredible. They charged under normal light in just minutes, and once the lights went off, they GLOWED. Everyone at the convention was asking where we made them. Our table was so easy to spot thanks to these pins.”

“We’ve done many merch runs before, but this is by far the best production experience we’ve had. From design to delivery — everything was smooth, professional, and fast.”

They placed a second order within a week for another design featuring similar night-use functionality.

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✨ Why Glow in the Dark Pins Are So Effective

Glow in the Dark technology works by incorporating non-toxic, rare-earth phosphorescent elements into the recessed or selective areas of a pin. These pigments absorb light during the day and release a glow in dark environments. The advantages are significant:

1. Eye-catching Appeal

The luminous effect attracts instant attention in dim conditions, creating a memorable impression.

2. Practical Application

Glow pins are perfect for:

• Cosplay events
• Fan conventions
• Awareness walks or marathons
• Nighttime promotions
• Sports medals
• Security or team identifiers

3. Safety & Sustainability

Modern glow pigments are safe for direct skin contact and environmentally friendly, offering long-term durability without toxic ingredients.

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🤝 Why Clients Trust Hipins

This case is a perfect reflection of why so many brands, artists, and wholesalers continue to choose Hipins for their custom pin production:

• Free design service with 24-hour turnaround
• 17+ years of manufacturing experience
• Factory-direct pricing with no hidden fees
• On-time delivery — even for urgent deadlines
• Transparent production process & regular updates
• Highly skilled team with specialty in intricate, fantasy-style pins
• Excellent English communication and fast response

Since 2007, we’ve proudly served hundreds of clients across North America and Europe, building strong, repeat partnerships through reliable craftsmanship and customer-first service.

✨ Behind every custom pin is a story. Behind every detail, a team.
Here’s a deep dive into one of our recent collaborations — a breathtaking Snow White-themed 3D pin, created in partnership with a visionary client who entrusted Hipins to bring their magical concept to life.

🛠️ What you’re seeing here is the raw metal blank and a pre-production sample, captured straight from our workshop. With meticulous craftsmanship and a streamlined workflow, this pin journeyed from a hand-drawn sketch to a tangible, sculpted art piece — embodying both fantasy and fine metalwork.

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🌟 What Makes This Project Exceptional?

• 3D Sculpted Detail: Unlike flat pins, this piece features elevated relief and multi-level depth, achieved through advanced CNC mold carving. The folds of Snow White’s dress, the strands of her hair, and the tiny bird she holds all come to life in stunning three-dimensional clarity.
• Premium Finishing: A deliberate contrast between glossy and matte surfaces creates an eye-catching visual play. This elevates not only the look but also the tactile experience — the pin feels as good as it looks.
• Double-Sided Design: While most pins only focus on the front, this collectible features intricate branding and limited-edition numbering on the back. It’s not just decoration; it’s storytelling on metal.
• Collector’s Format: Sized and detailed for the collector’s market, each piece is individually numbered as “Limited Edition 50” — offering a sense of exclusivity that turns a pin into a keepsake.

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👨‍🏭 Inside Hipins: Precision in Every Phase

This project is a testament to our end-to-end manufacturing capability. With full in-house production, Hipins managed the complete lifecycle — from artwork to mold, from blank pressing to surface treatment. Most impressively, this project passed our sample confirmation on the first try, eliminating the need for revisions.

Here’s what happens behind the scenes:

• 🧠 3D Model Engineering: Our technicians interpreted 2D artwork into a layered 3D structure that retains all fine lines and elements.
• ⚙️ CNC Mold Carving: Using micron-level CNC engraving, we achieved depth and texture impossible in standard die struck methods.
• 🎨 Finish Customization: The customer opted for a dual-texture surface and antique polish, creating a vintage-yet-modern look.
• 🔍 Detailed QA Inspections: Every batch is checked for clarity, edge definition, and mold consistency. Even back engravings are carefully inspected.

All steps are documented in our production records, which include photos, design files, and mold serial numbers — enabling fast reorders or style upgrades.

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💬 Feedback from the Client

“This is exactly what I imagined — no adjustments needed. You guys nailed it first try.”

Such feedback is what drives our passion. It means we saved the client time, avoided unnecessary revisions, and delivered a product they’re proud to associate with their brand.

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🏆 Why Choose Hipins for Custom Pins?

With over 10 years of experience and thousands of successful orders, Hipins is the trusted partner for custom enamel pins, 3D pins, and collectibles across the globe.

Here’s what sets us apart:

✔️ Complete In-House Manufacturing — From design to shipping, no outsourcing.
✔️ Pin Experts — We specialize in pins. That means sharper details, cleaner molds, and faster turnaround.
✔️ Flexible Order Quantities — Whether 50 pieces or 50,000, we maintain the same high standard.
✔️ Tailored Communication — Our sales and project team speak your language — literally. Bilingual support means smooth collaboration.
✔️ Material Versatility — Brass, zinc alloy, copper — matched to your aesthetic and budget.
✔️ Finish Mastery — Antique bronze, gold, matte black, satin silver — we guide you through all plating and texture options.
✔️ Trusted Worldwide — Our pins have appeared at Comic-Con, in Kickstarter campaigns, museum gift shops, and premium corporate collections.

From fantasy characters to corporate identities, our clients count on Hipins to translate creativity into tangible metal expressions.

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✉️ Ready to Start Your Own Custom Pin Journey?

Whether you’re an independent artist, a brand owner, or a creative director, Hipins is your go-to partner for premium-quality custom pins.
We don’t just manufacture — we co-create, advise, and deliver excellence.

What Makes Die Struck Pins So Special?

In a world filled with flashy colors and high-speed production, Die Struck Pins remain a symbol of tradition, prestige, and craftsmanship. Unlike enamel-filled pins, die struck pins rely on the metal itself to tell the story—through depth, texture, and polished contrast.

These pins are made by pressing a custom-designed mold into solid metal, resulting in raised and recessed areas that beautifully capture every detail. There’s no color added—just pure metal artistry.

At Hipins, we’ve been mastering the process of producing die struck pins for over 17 years. From military emblems to corporate gifts and collector’s items, we know how to transform metal into meaning.

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A Look Inside the Die Struck Pin Process at Hipins

Producing high-quality die struck pins involves a multi-step process that requires precision, experience, and full internal control—something Hipins is uniquely positioned to deliver thanks to our wholly-owned factory and in-house team.

1. Mold Creation

We begin with your idea, sketch, or logo. Our design team turns it into a 2D rendering and then a 3D steel mold. This mold is engraved with your custom design, which forms the foundation of your pin.

2. Die Striking

We use metals like brass, copper, or stainless steel and press the mold into them under high pressure. This creates a deep impression with clean edges and rich surface depth.

3. Trimming & Deburring

Each piece is carefully trimmed and smoothed, eliminating sharp edges and ensuring uniformity in every piece.

4. Polishing

We polish the raised areas to create contrast with the recessed parts. The result? A luxurious finish that catches the light—and attention.

5. Plating Options

Choose from antique bronze, shiny gold, silver, black nickel, or dual-tone plating. Each option gives your pins a different personality, from vintage to modern.

6. Inspection & Packaging

Every pin passes through five stages of inspection, including plating quality, edge finishing, and dimensional accuracy. Once approved, they are packed with care and shipped globally.

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Why Customers Choose Hipins for Die Struck Pins

Hipins isn’t just a pin supplier—we’re your custom pin partner. Here’s why more than 80% of our customers return for repeat orders:

✅ Full In-House Production: From die creation to delivery, everything is done under one roof.
✅ Precision Quality Control: Every pin undergoes strict inspection at each key stage.
✅ Timely Communication: We send real-time photo and video updates. Our service team replies to over 100 update emails per day.
✅ Design Assistance: Need help turning a rough concept into a professional pin? Our design team can refine or redraw your artwork for free.
✅ Fast Turnaround: Orders ship as fast as 10-12 working days, depending on complexity.

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Customization Options That Set You Apart

Every brand is different—and your pins should be, too. At Hipins, we offer:

• Custom Sizes and Shapes
  From standard round pins to complex silhouettes, we adjust cutting dies to suit your design.
• Laser Engraving
  Add serial numbers, initials, or hidden details.
• Back Options
  Butterfly clutch, magnetic back, safety pin, rubber clutch—fully customizable.
• Packaging Add-ons
  Individual opp bags, velvet boxes, card inserts, or custom backer cards.

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Where Die Struck Pins Shine

🏢 Corporate Use

Perfect for years-of-service awards, conference giveaways, or executive recognition.

🎖 Military and Government

Trusted by institutions for official insignias and commemorative badges.

🎓 Education and Associations

Used by alumni groups, honor societies, and universities to celebrate achievement.

🧑‍🎨 Collectible Culture

Their durability and detail make them perfect for artists, limited-edition runs, and hobbyists.

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Real Results from Hipins Clients

• A tech startup launched a die struck campaign pin in antique silver to build internal pride—it became their most shared employee swag item on LinkedIn.
• A museum commissioned a series of historic landmark pins—each delivered in a custom velvet box, with rave feedback from gift shop customers.
• A veterans’ association ordered custom pins for a reunion—our team worked closely to match historic insignias, ensuring accuracy and emotional impact.

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Final Thoughts

If you’re looking for a custom pin that communicates elegance, authority, and permanence, die struck pins are your answer. At Hipins, we combine traditional metal artistry with modern customer service and production control to ensure your vision becomes a pin you’ll be proud of.

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1. Project Overview

When indie art collective Client 509 approached Hipins, they pictured a miniature “mother-board-meets-graffiti” artwork that would glow under club lights yet feel premium in the hand. The brief was ambitious: only 60+ pieces, but the pin had to combine hard enamel, screen-printed neon symbols, multiple specialty pigments, and even a tiny cut-out loop so it could double as a pendant. Hipins accepted the challenge, determined to demonstrate how small runs can still yield big-impact, fully customized products.

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2. Design Detail & Production Specifications

Attribute	Specification
Dimensions	28.5 mm tall, irregular gear silhouette
Base Metal	1.5 mm pressure-cast zinc alloy
Plating	High-polish gold
Enamel Type	Hard enamel, flush to metal after wet grinding
Color Formulae	• PMS 2727 “Blue Glow” (phosphorescent) • “Black Transparent Sandblast” for texture & depth • PMS 421, Cool Gray 9, PMS 133 • PMS 7525 Pearlescent (non-yellowing) • PMS 478 warm brown accents
Screen Print Overlay	Neon teal 333, magenta 807, and slate 425 graffiti marks
Special Features	Precision laser X-cut-out, raised gold circuitry, polished bevel edges
Back Stamp	Custom “Jinx Board 509 × Hipins” micro engraving
Attachment	Dual-post rubber clutches for stability
Packaging	Anti-scratch PVC sleeve + bubble bag, recyclable inkjet card backing

Why these choices?

• Hard enamel delivers jewelry-like durability and a perfectly level surface for the over-printed graffiti symbols.
• Blue-Glow 2727 charges quickly under daylight and radiates an electric cyan at night—ideal for Client 509’s late-night fan base.
• Transparent sandblast black adds a diffused matte window that contrasts dramatically with the plated gold.
• The pearlescent PMS 7525 inserts subtle shimmer under room light without overpowering the central glow effect.
• A 1.5 mm alloy body ensures weight and rigidity, while the X-cut-out keeps the design airy and functions as an optional chain loop.

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3. Production Workflow & Quality Control

1. Digital Proof & Pantone Lock-in
   Hipins’ in-house designer translated the client’s rough sketch into vector art, overlaying each enamel well and print layer. Three rounds of virtual mock-ups explored color swaps and the size of the negative-space loop until all stakeholders approved the final 28.5 mm layout.
2. CNC Mold Cutting
   A high-precision steel die captured every micro-line of the gear teeth and graffiti splatters. The mold incorporated a center sand-blast texture to keep recessed zones crisp during plating.
3. First-Article Inspection (FAI)
   Before mass filling, one blank was struck, plated in gold, ground flat, and returned to the art team. Using a digital loop camera, both teams confirmed bevel integrity and zero pitting—key for hard enamel’s flush finish.
4. Color Filling & Wet Grinding
   Each cavity received its specific pigment in sequence, starting with opaque tones, then glow enamel, and finally pearlescent. After high-temperature curing, the pin surface was stone-ground wet to achieve the seamless glass-like plane unique to hard enamel.
5. Silk-Screen Overlay
   Neon graffiti symbols were screen-printed in three passes (teal, magenta, slate) with 0.08 mm line width accuracy. UV curing locked the colors without bleed.
6. Transparent Sand-Blast & Clearcoat
   The black translucent areas were sand-etched then sealed with a satin clearcoat, creating a depth effect under the printed layer.
7. Final QC & Packing
   Each piece underwent a 100 % visual check: glow consistency test (30 s under 500 lux), plating reflectivity meter, and clutch pull-testing. Pins were then wiped with anti-tarnish cloths and slipped into recyclable PVC sleeves with bubble padding.

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4. Communication & Management Strategy

• Dedicated Project Channel – We opened a shared Slack workspace where Hipins’ production manager, color technician, and Client 509’s art director could exchange images in real-time.
• 48-Hour Milestone Snapshots – Factory floor photos documented every key stage (mold strike, plating rack, color fill, grinding). This kept decisions fast and eliminated guess-work.
• Live Pantone Verification – Hipins mailed a small swatch panel with cured enamels so the client could sign off on exact glow intensity and pearlescent sheen before mass production.
• Agile Adjustments – When the client requested a deeper sand-blast texture mid-run, our technicians paused the line, re-dialed blast pressure from 55 psi to 70 psi, and showed side-by-side results within the same shift, avoiding delays.

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5. Client Feedback & Outcome

“The pins are insane—exactly the cyber-punk energy we wanted, right down to the glow and etched texture. Fans at our launch event thought we’d hit a volume order, not a run of sixty. Hipins treated our boutique project with AAA studio attention.”
— Art Director, Client 509

The client reported a 100 % sell-through within the first 48 hours, and social media engagement for the launch post reached 4× their average. Several followers have since requested variant colorways, opening doors for future micro-runs.

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6. Why This Pin Stands Out

• Multi-Effect Palette – Combining glow-in-the-dark, pearlescent, and transparent enamel in one 28 mm frame is rare; Hipins executed it without compromising line sharpness.
• Jewelry-Grade Finish – Hard enamel’s wet-ground surface sits flush with the polished gold, giving the piece the feel of a premium accessory, not a trinket.
• Functional Design – The X-cut-out loop transforms the pin into a pendant, broadening use cases without extra hardware.
• Eco-Smart Packaging – By opting for PVC sleeves and bubble bags produced from 30 % recycled material, the project hit the client’s sustainability checklist.

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7. Frequently Asked Questions

Q1. What is the minimum order quantity for a hard-enamel pin with multiple specialty pigments?
Hipins can start at 50 pcs per design, even with add-ons like glow or pearlescent—ideal for creators testing the market.

Q2. Can I combine printing and enamel on one pin?
Absolutely. We screen-print over hard enamel after wet grinding, achieving precise neon details without sacrificing durability.

Q3. How long do blue-glow areas stay luminous?
After a full daylight charge, the 2727 pigment glows vividly for about 60 minutes before tapering to a subtle halo.

Q4. Is the transparent sand-blast effect scratch resistant?
Yes. The sand-blast is sealed under a satin clearcoat tested to 100 rub cycles on a Crockmeter with no visible abrasion.

8. Key Takeaways

The “Jinx Board” project proves that micro-batch orders do not have to compromise on creativity or craftsmanship. Through meticulous color science, agile communication, and integrated finishing techniques, Hipins delivered a collectible pin that punches far above its production size. For brands or artists craving true personalization—whether that’s glow effects, textural contrasts, or unconventional silhouettes—Hipins offers a turnkey pathway from concept to fan-worthy reality.

I. Introduction

In the custom – design industry, successful projects hinge on precise design and production specifications, seamless communication, and meticulous post – production evaluation. This case study delves into Hipins‘ work on a custom pin design for Jinx Board Fillers, highlighting these key aspects.

II. Design and Production Specifications

A. Design Elements

The pins present a captivating array of designs. The first collection features characters with striking and vibrant colors like purple, yellow, and gold. These colors are not only visually appealing but also help the pins stand out. The second collection showcases unique hand – gesture designs, each with distinct patterns and color – coding. These designs are rich in detail, making them both interesting and unique.

B. Material and Technique

1. Material

The pins are crafted from zinc – alloy, a material known for its durability and ability to hold fine details. The first set of pins utilizes 1.5MM zinc – alloy, while the second set employs 1.8MM zinc – alloy. This choice of thickness ensures that the pins are sturdy yet manageable.

2. Finishing Techniques

• Plating: Gold plating is applied to the pins, imparting a luxurious and high – end appearance. This gold finish enhances the visual appeal and gives the pins a premium look.
• Enamel and Printing: The production employs hard enamel imitation enamel + print printing techniques. This combination results in vivid and long – lasting colors. For instance, the gold – metal finish with transparent sandblast (264, 266) adds a sophisticated touch. Other color – coded finishes like white (425), gold metal (5807), Pearlescent (807, 2727), cool gray 7, and black with transparent sandblast contribute to the diversity and uniqueness of each pin.

3. Size

The pins are available in two sizes: 1″ and 1.5″. These sizes are carefully chosen to balance visibility and wearability. The 1″ size is compact and suitable for subtle display, while the 1.5″ size makes a bolder statement.

4. Attachment and Packing

Rubber Clutches (rubber pads) are used for attachment, ensuring that the pins stay securely in place. The packing is done in PVC + bubble bags, providing protection during transportation and storage.

III. Communication Process

A. Order Placement

Jinx Board Fillers placed two orders (250109F04 and 250109F05) with Hipins, each with a quantity of 60 +. This initial order placement set the stage for the project.

B. Special Requirements

1. Production Progress Updates

The client requested regular updates on the production progress. Hipins established a robust communication protocol to meet this demand. From the moment the design was approved, Hipins provided timely updates at each stage of production. This included sharing details of the manufacturing process, such as when the molds were being prepared, when the plating was taking place, and during the finishing touches.

2. No Sampling Required

The client expressed unwavering confidence in Hipins’ capabilities, waiving the need for product sampling. This decision streamlined the production process, saving both time and resources. It also demonstrated the client’s trust in Hipins’ quality – control mechanisms.

C. Production Steps Communication

Hipins maintained an open line of communication regarding the production steps. Detailed information was shared with the client, covering crucial aspects like first – article inspection, electroplating, and the final review. The use of technical terms such as “hard enamel imitation enamel” and “print printing” ensured that the client had a comprehensive understanding of the techniques being used.

IV. Post – Production and Client Feedback

A. Quality Assurance

Hipins implemented strict quality – control measures throughout and after production. The first – article inspection was carried out with great precision to ensure that the initial product met the design specifications. Electroplating was closely monitored to guarantee an even and high – quality finish.

B. Client Feedback

Since the client did not require samples, the post – production feedback was of utmost importance. The pins were delivered to the client as scheduled. The client expressed high satisfaction with the final product. The pins not only met the design expectations but also exceeded quality requirements. The smooth communication and adherence to the client’s special requirements were instrumental in achieving this success.

V. Conclusion

The custom pin design project for Jinx Board Fillers at Hipins stands as a testament to successful collaboration. The well – defined design and production specifications, efficient communication process, and thorough post – production evaluation ensured that the client received top – notch custom – made pins. The client’s trust in Hipins’ capabilities, combined with hipins‘ commitment to fulfilling client requirements, makes this project an exemplary model for future custom – design undertakings.

Design and Production Specifications

Rapunzel is a high-end enamel pin design created by HIPINS for Client 563. This 4-inch (approximately 100 mm) pin features a stunning fantasy illustration of Rapunzel in a richly detailed pose, with long flowing hair adorned with intricate floral elements and mystical gems. Designed as a collectible art piece, the pin pushes the boundaries of traditional enamel pinmaking, both in scale and complexity.

Crafted with hard enamel + printing technology and raised gold metal plating, this piece was designed to balance durability and fine detail. The front side integrates a wide variety of color techniques:

• Pearl enamel in swirl and no-swirl variants for dynamic visual texture
• Clear glitter on the hair and dress to enhance magical elements
• Translucent enamel (sandblast) on decorative glass sections
• Gradient screen printing for realistic shading and dimension

The design also includes UV spot printing on key areas like the eyes, lips, and jewelry, adding photorealistic detail while preserving the handmade feel.

To ensure premium construction, the pin used a 3.0 mm thick zinc alloy mold, giving it a substantial feel. Three pin posts were used on the back to support its larger size, with rubber clutches for secure fastening. The reverse side includes a custom backstamp featuring the collection name, Rapunzel, and the inscription “KNOT OF SUNLIGHT – ART BY SHICHIGEN.”

The packaging was also carefully considered. Each pin was placed in a PVC zip bag, layered with bubble wrap, to ensure it arrived in perfect condition despite its size and intricate build.

Two variants of the design were produced:

• A variant: 150 pieces
• B variant: 50+ pieces
  Total production exceeded 200 units, indicating strong demand and confidence in the design.

Communication Process

From concept to production, the communication between HIPINS and the client was seamless and professional. The client provided finished artwork early in the process, which was then translated by HIPINS into a detailed production sheet, mapping all enamel colors, print layers, and special effects.

Upon receiving the artwork layout and color separation charts, the client quickly replied with:

“Approved, thank you!”

This early approval helped the HIPINS team begin mold preparation and plating setup without delay. Shortly after, the client reviewed and approved both variants:

“The art is approved for both variants, please move forward to mass production. Thank you!”

This clear and timely feedback was essential for avoiding sampling delays. Due to the client’s confidence in the production team, they opted to skip sample approval and go straight to full manufacturing – a rare but effective move when trust is well established.

Post-Production and Client Feedback

Once mass production was completed, each pin underwent thorough inspection. Special care was taken with the glitter fill and pearl swirl areas, as these processes require precision to prevent overfill or cloudy appearance. The quality team verified that the translucent sections remained crisp and that the printing layers were aligned properly with the metal mold.

The result was a gallery-grade enamel pin that met all client expectations — color fidelity, clarity of print, plating smoothness, and special effect execution were all delivered to a high standard.

After delivery, the client shared positive feedback and posted images of the pins on their social platforms. The pins received enthusiastic responses from collectors and fantasy art enthusiasts. The unique color combinations, the realistic face printing, and the dimensional glitter effects drew particular praise.

This project reinforced HIPINS’s capacity to handle large, art-focused enamel pins that demand more than standard production — merging craftsmanship with visual storytelling.

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FAQs

Q1: Can I skip sample production like this client did?
Yes, if you’ve worked with HIPINS before and are confident in our ability to match your art, you can request to proceed directly to mass production. We recommend this only for experienced clients or reorders.

Q2: Can multiple special effects be combined in one pin design?
Absolutely. This pin used glitter, pearl swirl, sandblast translucent enamel, and print—all in one layout. Our team will guide you on how to place and balance these effects.

Q3: What’s the max pin size HIPINS can produce?
We commonly produce pins up to 4 inches, like Rapunzel. For anything larger, we’ll evaluate structural integrity and recommend mold thickness and extra back posts.

Introduction

The Autumn Pin is a seasonal masterpiece developed at HIPINS, designed to celebrate the rich tones, textures, and emotions of autumn. This two-layer pin is more than just a collectible — it’s a storytelling display piece that captures the warmth and whimsy of fall through expert craftsmanship, gradient colors, and layered detailing.

From initial sketch to mass production, the client remained deeply involved in refining every aspect — especially the printing details and color accuracy. Their attentive feedback, paired with HIPINS’ production expertise, resulted in a breathtaking collectible that blends hard enamel, UV print, gradient pearl, and elegant autumn aesthetics.

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Design and Production Specifications

• Design Name: Autumn Pin
• Size:
  • Bottom Layer: 90mm tall, scenic base
  • Top Layer: 73.7mm tall, character cutout
• Structure: Dual-layer “pin-on-pin” format
• Material: Zinc alloy, 2.5mm thick for stability
• Plating: Gold metal
• Attachment: 3 rubber clutches for secure mounting
• Backstamp: Laser engraved with series name and edition number

Bottom Layer Features:

• Enamel Technique:
  • Hard enamel fills for vibrant scenery (forests, pumpkins, sunset)
  • Gradient pearl transitions for soft sky blending
  • Transparent sandblast for leaves and atmosphere texture
• Print Effects:
  • UV print for birds, light flares, and layered falling leaves
  • Soft overlays to simulate light depth

Top Layer Features:

• Character Rendering:
  • Warm-toned dress and hair with Pantone 727C print on jacket
  • Fall foliage border integrated with her seated pose
  • 3D layering adds dimension and contrast
• Print Details:
  • UV print accents in facial shading, eyes, hair highlights
  • Spot color print for dress folds and texture enhancement

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Communication Process

The Autumn Pin project exemplifies how close collaboration can elevate pin production. From the beginning, the client was highly involved and communicative, with each round of feedback enhancing the final result:

“Here modifications sorry for the wait and thank you for your patience.”

“Approved thank you.”

“Modifications print in her jacket 727c.”

“Print is approved.”

Each layer of feedback was clear and focused — from jacket color adjustments to print texture clarifications. Our team provided multiple digital mockups and color confirmations, ensuring that the jacket print, gradient pearl effect, and UV alignment matched expectations exactly.

Once print color 727C was locked in, the client quickly approved the final layout and we moved to mass production.

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Post-Production and Client Feedback

The final production run of the Autumn Pin received excellent feedback. Our quality control ensured that every print detail — from character eyes to the sunset backdrop — was placed with precision. Key highlights include:

✅ Seamless fit between upper and lower layers
✅ UV print of falling leaves showed full opacity without pixel loss
✅ Gradient pearl on the skyline transitioned smoothly
✅ Gold plating maintained consistent tone across both pieces
✅ Jacket color print (727C) matched Pantone reference perfectly

The client’s appreciation was clear, and the pin was confirmed as part of a larger seasonal character series.

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FAQ

1. What is a pin-on-pin design?
A pin-on-pin is a layered enamel pin composed of two separate pieces, stacked to add dimension and visual depth. It’s ideal for dynamic scenes or when separating character and background.

2. Can you customize individual print colors like 727C?
Yes. At HIPINS, we support precise Pantone matching, including uncommon or subtle tones. Just specify the code and area, and we’ll reproduce it through spot printing or UV techniques.

3. Will multiple UV print layers affect quality?
Not at all. We use high-resolution UV print technology that ensures every layer — even fine dust, leaves, or sky highlights — remains sharp and fade-resistant.

Introduction

The PUTTY WYLL enamel pin project stands as a testament to how mutual trust between a client and manufacturer can lead to a seamless and high-quality production outcome. This pin, rich in detail and enhanced with gold plating and sandblasted textures, was commissioned by a client who gave full creative confidence to HIPINS. The result? A flawless, visually striking collectible delivered without a single revision request.

When designers hand over their creations with complete assurance, it’s a signal that both artistic quality and manufacturing consistency are in alignment. PUTTY WYLL proves just how well this kind of trust can translate into exceptional enamel pins.

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Design and Production Specifications

• Name: PUTTY WYLL
• Size: 45.2 mm height – ideal for display or wear
• Plating: Bright gold for a luxurious and classic appearance
• Material: Zinc alloy with hard enamel finish
• Enamel Fill Colors:
  • Primary colors include black, white, and deep maroon (Pantone 490, 4289, 161)
  • Highlight shades like 419, 4236, and 704 add depth
  • Gold metal lines are raised for clear borders
• Special Finishes:
  • Sandblast effect in horns and tail for textural contrast
  • Glitter enamel in specific zones for visual pop
  • Screen printing for fine lines and facial details
• Backstamp: Custom with “PUPPY WYLL XYZ” logo
• Attachment: Rubber clutches for safe pinning
• Packaging: Each pin packed with PVC sleeve and bubble bag to prevent damage
• Notes:
  • “No Sample Needed” – production went straight to mass order
  • Factory used annotations to ensure every detail was rendered accurately

The artwork demonstrated intricate layering and sharp design contrast, and it was handled with precision at every stage, including the screen print placement and enamel fill alignment.

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Communication Process

What made this project unique was the client’s complete confidence in BJD Promos. After submitting the final artwork, the client included a simple, powerful message: “No Sample Needed.”

This level of trust is rare in custom manufacturing, especially for enamel pins that require precision in plating, color fill, and textural effects like sandblasting or glitter. However, based on previous successful collaborations, the client trusted our craftsmanship and internal quality controls to deliver exactly what they envisioned.

Our production team cross-referenced every callout on the design, including:

• The transition between sandblast and glitter
• Raised metal guidelines for color separation
• Text placement for screen printing (eyes, emblem)
• Clear identification and substitution of any missing or questionable Pantone areas (e.g., 161 usage clarification)

The absence of corrections didn’t reduce the diligence—our factory reviewed every annotation, prepared high-resolution pre-production visuals, and ensured final QC review before shipment.

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Post-Production and Client Feedback

The order was completed and shipped ahead of schedule. Upon receiving the final product, the client responded with enthusiasm, affirming the flawless outcome and the decision to skip sampling:

“Exactly what I hoped for—thank you for honoring the artwork with this level of detail.”

Noteworthy highlights:

✅ Sandblast effects added depth and texture without visual clutter
✅ Glitter zones were applied precisely, staying within their boundaries
✅ Gold plating brought elegance to the darker color palette
✅ Screen printed features were sharp, especially in the eyes and sigil
✅ No post-production fixes were required — QC passed at first check

For both parties, the result reaffirmed the value of solid communication, clear design documentation, and professional execution.

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FAQ

1. Can I skip samples if I trust the factory?
Yes, if you’ve worked with us before and are confident in the quality, you can move straight to production. We maintain high standards and detailed review systems to catch potential issues.

2. How do you ensure accuracy without client feedback?
We rely on a checklist system and visual annotations on the artwork. Each design element—like glitter placement, screen print location, or Pantone fills—is verified before molds are finalized.

3. What finishes can I combine in one pin?
You can combine multiple finishes like sandblast, glitter, gold plating, and screen print in a single design—as demonstrated in PUTTY WYLL. Just be sure to note all effects clearly in your artwork.

Introduction

The Starcrossed enamel pin is a stunning representation of elegance and emotion. Designed with an expressive pose and clean color separation, this piece balances artistry with enamel craftsmanship. The project is a testament to how collaboration between designer and manufacturer can achieve a detailed, high-end pin while maintaining production clarity and efficiency.

The client came to HIPINS with a finalized design and a few carefully considered requests. Through detailed feedback and mutual trust, the final result became a standout piece in the client’s growing collection.

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Design and Production Specifications

• Name: Starcrossed
• Size: 2.5 inches – large enough for visual impact, yet wearable
• Plating: Gold metal, adding a luxurious and timeless finish
• Base Material: Zinc alloy for durability and sharp molding
• Enamel Type: Hard enamel with precise color fills and screen printing
• Color Details:
  • Primarily black, white, and red tones
  • Custom gradient section in Pantone 432 (changed from 433 at the client’s request)
  • Bright red accents to enhance emotional tone
• Special Effects:
  • No-swirl gradient effect for smoother transitions
  • Enamel cutout for added silhouette complexity
• Backstamp: Custom LE40 edition engraving
• Attachment: Two rubber clutches for secure wear
• Packaging: PVC + bubble bags for protection during shipping

The pin’s layered hair, entwined ribbon, and dramatic pose were achieved through detailed line breaks, sharp mold cuts, and enamel fill precision.

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Communication Process

Communication for this project was smooth, structured, and collaborative. The client offered focused feedback at each step:

1. Gradient Customization
   The client initially requested the gradient area to use a no-swirl effect, aiming for a more natural fade. We confirmed feasibility with our production team and ensured the gradient remained soft without visible swirl texture.
2. Pantone Color Adjustment
   The client originally reviewed a gradient using Pantone 433, but later preferred Pantone 432, which appeared slightly softer and matched the character tone better: “Actually I like the head gradient. We can do that but in color 432 instead of 433.”
3. Pre-Production Inspection Note
   During final review, the client approved the design but kindly flagged a minor missing enamel area circled in the artwork: “This one’s approved. I did circle a spot missing enamel and just wanted to make sure I pointed it out for mass production.” This attention to detail allowed us to fix the mold cavity and guarantee consistent enamel fill during production.
4. Approval and Production
   Once adjustments were confirmed, we entered production. Because the design had already undergone digital corrections and precise mold setup, the production process was efficient and accurate.

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Post-Production and Client Feedback

After completion, the client was pleased with the final result, noting that the gradient was smooth, the linework clean, and the highlighted correction fully addressed. The enamel fill was even, with vibrant contrast between black and red, and the print overlay retained high clarity.

✅ Gradient in Pantone 432 appeared softer and truer to concept
✅ Gold plating framed the design without overwhelming the details
✅ LE40 backstamp added a premium collectible quality
✅ Print and enamel were applied with precision

The pin was not only visually impactful but also professionally executed — a result of clear communication, expert manufacturing, and shared artistic intent.

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FAQ

1. Can gradients be done without swirl texture in enamel pins?
Yes, we can apply no-swirl gradients using screen printing or controlled enamel transitions. This creates a smooth fade effect that looks clean and polished, as seen in the Starcrossed pin.

2. Can I request Pantone-specific changes after the first draft?
Absolutely. We welcome updates like switching from Pantone 433 to 432 — as long as production hasn’t begun, we can easily adjust the colors based on your preferences.

3. What happens if I notice a flaw or concern before production?
If you spot an issue (like missing enamel in a draft), simply highlight it before approval. We’ll ensure the problem is fixed before mass production, giving you peace of mind that the final product will be flawless.

Custom lapel pins have evolved far beyond their original role as simple accessories. Today, they are an essential tool for branding, recognition, and personal expression, used by businesses, organizations, and individuals alike. If you want your lapel pins to truly stand out, adding special effects can elevate them into striking and memorable keepsakes. In this article, we’ll dive into the world of special effects, explain their benefits, and provide tips on how to incorporate them into your designs.

Popular Special Effects for Lapel Pins

1. Glitter Enamel

Glitter enamel is a favorite choice for those looking to add a touch of sparkle and excitement to their designs. The glitter particles embedded in the enamel create a shiny and eye-catching effect, making it perfect for event-themed pins, festive promotions, or pop-culture merchandise. Whether used sparingly for accents or extensively for a dazzling look, glitter enamel ensures your pins won’t go unnoticed.

2. Glow-in-the-Dark Enamel

Imagine a pin that continues to shine even in the dark. Glow-in-the-dark enamel is both fun and functional, emitting a luminous glow under low-light conditions. This effect works exceptionally well for pins designed for night events, music festivals, or Halloween-themed promotions. Available in multiple colors, glow-in-the-dark enamel adds an interactive and magical element to your pins.

3. Pearlescent Finish

For those seeking a more refined look, a pearlescent finish is a perfect choice. This special effect gives pins a soft, shimmering glow, making them ideal for corporate events, high-end branding campaigns, and elegant commemorative designs. The subtle iridescence of a pearlescent finish conveys sophistication and exclusivity.

4. Gradient Enamel

Gradient enamel allows for smooth transitions between colors, adding depth and artistry to your designs. This effect is particularly appealing for intricate logos, abstract patterns, and designs with natural elements like sunsets or landscapes. Gradient enamel can give your lapel pins a contemporary, high-end appearance that draws attention.

5. Transparent or Stained Glass Enamel

Transparent enamel, also known as stained glass enamel, creates a unique effect by allowing light to pass through the design. This gives pins a luxurious, glass-like appearance reminiscent of fine jewelry. This effect is best suited for collector’s pins, premium merchandise, or commemorative designs meant to be cherished for years.

6. 3D Molding

For a tactile and realistic feel, 3D molding brings designs to life. This effect creates raised and recessed areas, adding dimension and texture to your lapel pins. Whether it’s the intricate details of a company logo or the contours of a character, 3D molding ensures that your pins are not just seen but also felt.

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Benefits of Adding Special Effects

Incorporating special effects into your lapel pins offers several advantages:

• Enhanced Appeal: Special effects make pins visually captivating, increasing their perceived value.
• Stronger Branding: Unique designs help brands create memorable merchandise.
• Increased Demand: Eye-catching effects attract collectors and enthusiasts, boosting sales and engagement.
• Versatility: With various options available, you can tailor the effects to match specific themes, events, or target audiences.

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How to Choose the Right Special Effect

Understand Your Audience

Different effects appeal to different demographics. Glitter enamel and glow-in-the-dark finishes are often preferred by younger audiences or for casual events, while pearlescent finishes and transparent enamels cater to corporate clients or high-end occasions.

Match the Effect to the Purpose

Consider the context in which the pins will be used. For instance, vibrant glitter is ideal for celebratory events, while the elegant pearlescent finish is better suited for awards or recognition pins.

Balance Creativity with Budget

Special effects can enhance the appearance of your pins but may also increase production costs. Work closely with your supplier to find cost-effective options that align with your budget while achieving your creative vision.

Test and Review

If you’re unsure about a specific effect, ask your supplier for samples. Testing multiple options can help you decide what looks best for your design and intended use.

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Conclusion

Adding special effects to your lapel pins is an excellent way to elevate their visual appeal and ensure they stand out in any setting. Whether you choose the sparkle of glitter enamel, the glow of luminescent finishes, or the sophistication of a pearlescent touch, these enhancements can transform a standard design into a work of art. With thoughtful planning and collaboration with your supplier, you can create lapel pins that leave a lasting impression on your audience.

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FAQs

1. What are the most popular special effects for lapel pins?

Glitter enamel and glow-in-the-dark are widely popular for their eye-catching and interactive appeal.

2. Can multiple special effects be combined on one pin?

Yes, many designs combine effects like glitter and gradient enamel for a unique, multi-layered look.

3. Are special effects suitable for all types of pins?

Most special effects can be applied to various pin types, but some designs may work better with specific effects. Consult your supplier for guidance.

4. How long does it take to produce pins with special effects?

Production times typically range from 10 to 20 days, depending on the complexity of the design and effects.

5. Are pins with special effects more expensive?

While they may have higher production costs, the added appeal and marketability often justify the investment.

Introduction: The Charm of Metallic Green Enamel Pins

In the world of custom enamel pins, nothing stands out quite like the allure of metallic green plating. Whether you’re creating collectible art pins or unique promotional gifts, the metallic green finish offers a sleek, modern look that grabs attention instantly. At Huain Promos, our factory specializes in manufacturing custom metallic enamel pins with precision and creativity.

Why Choose Custom Metallic Green Enamel Pins?

1. Premium Aesthetic Appeal

Metallic green enamel, with its glossy finish and vivid coloration, provides an upscale appearance perfect for collector pins, anime pins, or exclusive brand merchandise.

2. Durable and Long-Lasting Design

Crafted using die-struck zinc alloy and plated with a durable metallic green coating, these pins are resistant to fading and scratches, ensuring they remain vibrant for years.

3. Tailored to Your Vision

With our fully customizable process, you can design pins that reflect your brand’s identity or artistic vision. Options include:

• Custom Shapes: From anime characters to logos, anything is possible.
• Soft or Hard Enamel Filling: Choose a texture that complements the metallic plating.
• Add-ons: Glitter effects, epoxy domes, or glow-in-the-dark enamel.

Factory Expertise: Why Work with Huain Promos?

1. State-of-the-Art Production Facility

Our factory features advanced CNC machines, automated plating systems, and skilled artisans. This enables us to produce metallic enamel pins with intricate detailing and consistent quality.

2. Sustainable Manufacturing Practices

We use eco-friendly materials and plating techniques to minimize environmental impact, making our custom pins a sustainable choice.

3. Fast Turnaround and Global Shipping

With streamlined production lines, we can deliver your order within 7–15 days. Our global shipping network ensures timely delivery anywhere in the world.

Visit our factory page to see how we produce your pins.

Customization Process: Bring Your Ideas to Life

Creating your custom metallic green pins is easy with our team:

1. Send Your Design: Submit your artwork, sketches, or ideas.
2. Receive a Free Proof: Get a digital proof within 24 hours for approval.
3. Production Begins: Once approved, we start crafting your unique pins.
4. Delivery: Expect high-quality results on time.

FAQs: Everything You Need to Know

Q: What materials are used for metallic green pins?

We use high-quality zinc alloy or brass as the base material, plated with a durable metallic green finish.

Q: Can I add other colors or effects to my pins?

Yes! You can combine metallic green plating with enamel colors, glitter, or even glow-in-the-dark effects.

Q: What is the minimum order quantity (MOQ)?

Our MOQ starts at just 100 pieces, making it affordable for both small businesses and large corporations.

Q: Do you offer international shipping?

Absolutely! We ship globally and provide tracking information for every order.

Conclusion: Stand Out with Metallic Green Custom Pins

At Huain Promos, we combine innovative manufacturing techniques with artistic design to create custom metallic green enamel pins that make an impact. Whether you’re looking to promote your brand, celebrate an event, or create a unique collectible, our factory ensures your pins are crafted to perfection.

👉 Start your custom project today and experience the difference of factory-direct quality.

When designing custom lapel pins, you may wonder whether to choose soft enamel or soft enamel with epoxy coating. Both options offer unique benefits, depending on your pin’s intended use and desired aesthetic. Let’s explore the differences to help you make an informed decision.

What Are Soft Enamel Pins?

Soft enamel pins are widely popular for their raised metal edges and recessed enamel fill, giving them a vibrant and textured appearance. The raised metal lines create a 3D effect, making the design stand out. These pins are highly customizable and perfect for promotional items, collectible pins, or event giveaways. Soft enamel pins also tend to be more affordable and are an excellent option for detailed designs.

Benefits of Epoxy Coating

Adding an epoxy coating to soft enamel pins creates a smooth, glossy surface that not only enhances the shine but also protects the design from scratches, fading, and general wear and tear. The epoxy layer adds durability, making these pins ideal for frequent handling or outdoor use. However, one potential drawback is that the coating can slightly soften the crisp details of the design.

Which Option Is Right for You?

• Soft enamel pins are best for designs where you want to maintain a tactile, textured finish with crisp, raised metal details. They are perfect for collectibles or pins that won’t experience heavy wear.
• Epoxy-coated soft enamel pins are better suited for high-durability needs, such as pins worn regularly on uniforms or accessories. The coating provides extra protection but slightly smooths out the texture of the pin.

In conclusion, soft enamel is ideal for intricate designs and tactile appeal, while epoxy-coated soft enamel offers superior durability and a sleek, smooth finish for pins that will endure more rugged conditions.

Meta Description: Discover the differences between soft enamel and epoxy-coated soft enamel lapel pins. Learn which option offers better durability, protection, and design detail for your needs.

In a world that thrives on individual expression and creativity, finding unique and personal ways to showcase your artistic interests is key. One of the most versatile and creative mediums that has gained traction in recent years is the lapel pin. Often small in size but huge in impact, these tiny accessories can be a canvas for art, culture, and personality. In this article, we’ll explore how you can showcase your artistic interests and creativity through lapel pins, and why they’ve become such a popular form of personal expression.

1. What Makes Lapel Pins So Special?

Lapel pins, or enamel pins, are no longer confined to formal attire or corporate branding. In fact, they’ve become a popular way for people to express their interests, artistic flair, and passions in a stylish, subtle way. What makes lapel pins special is their ability to communicate so much through intricate designs, colors, and symbolism. Whether it’s a quirky illustration or a meaningful emblem, these small pins act as wearable art.

Why lapel pins?

• Versatility: They can be worn on jackets, bags, hats, or even displayed on pinboards.
• Customizability: You can create custom designs that reflect your unique style or interests.
• Affordability: High-quality lapel pins are often affordable, making them accessible to a wide audience.
• Durability: Well-made enamel pins are long-lasting, retaining their vibrant colors and detail.

2. Using Lapel Pins as a Canvas for Art

One of the best ways to showcase your artistic interests is to think of enamel pins as tiny canvases. Artists, designers, and enthusiasts can create pins inspired by almost anything—paintings, sculptures, literature, or even pop culture. If you’re an artist, creating custom lapel pins featuring your own work can be a great way to share your creativity with the world in a tangible form.

For instance, if you’re a fan of abstract art, you can design or collect pins that reflect bold colors and geometric patterns. On the other hand, if you love vintage aesthetics, you could opt for pins inspired by classic art styles, like Art Nouveau or Impressionism. The possibilities are endless! 🎨✨

3. Customizing Lapel Pins: Bring Your Ideas to Life

Want to take your creativity to the next level? Creating custom enamel pins allows you to translate your ideas into wearable art. Many pin factories offer services that let you design your own lapel pins from scratch, working with you to choose the right colors, materials, and finishing touches.

Here’s how to start:

• Brainstorm ideas: Think about what inspires you artistically. It could be nature, music, books, or something more personal.
• Sketch your design: Whether you’re a professional artist or not, sketch out a rough idea of what your pin will look like.
• Find a reputable pin factory: Look for a pin factory that offers custom enamel pins with a track record of high-quality work.
• Choose your materials: You can choose between hard enamel and soft enamel pins, each offering a different texture and feel.
• Select the right size: While lapel pins are usually small, you can experiment with size based on your design.

Once your design is finalized, your custom pins will be produced, ready to show off your artistic side in a stylish and meaningful way. 🎉

4. Collecting Pins as an Artistic Statement

Not only can you create custom lapel pins, but you can also collect them as a way to reflect your interests and personal style. Pin collecting has become a worldwide trend, and many collectors see it as a way to gather miniature pieces of art. You’ll find artists, brands, and even celebrities releasing limited-edition enamel pins that cater to fans of all kinds.

Collecting pins allows you to:

• Support independent artists: Many enamel pin makers are independent artists who pour their creativity into each design. By collecting their work, you’re supporting the arts and helping creativity thrive.
• Showcase your identity: From fandom pins to pins that reflect cultural or social causes, you can wear your values on your sleeve—literally.
• Start conversations: Pins are great conversation starters. Whether it’s a pin from a famous art piece or one with a humorous touch, people often notice and appreciate these small, creative details.

5. Expressing Your Creativity in Everyday Life

One of the best things about lapel pins is their versatility. You can add them to almost any outfit or accessory to give it a personal touch. Imagine walking into a gallery or a coffee shop with a pin on your jacket that reflects your love for modern art. Or perhaps you’re attending a casual event and have a pin on your backpack that showcases your favorite book or music band.

Here are some ideas on how to incorporate lapel pins into your everyday look:

• On jackets: Whether it’s a denim jacket or a formal blazer, lapel pins are perfect for adding a creative accent.
• On backpacks and bags: Pins are an easy way to add personality to your everyday carry items.
• On hats: A subtle pin on a hat can be a stylish yet understated way to show off your creativity.
• On pinboards: If you want to display your collection at home, create a pinboard where your favorite designs can be viewed like pieces of art.

6. The Emotional and Artistic Value of Pins

The artistry behind lapel pins isn’t just about visual appeal—it’s also about emotional connection. People often choose pins that hold personal meaning, whether it’s a symbol of their heritage, a memory of a trip, or a pin that reminds them of their favorite artist or piece of literature. The ability to wear and carry these meaningful items with you adds an extra layer of depth to the creativity pins represent.

Conclusion: Wear Your Art, Share Your Passion 🎨📌

Lapel pins are more than just accessories—they’re a way to wear your art, interests, and passions on your sleeve. Whether you’re creating custom enamel pins, collecting designs from your favorite artists, or simply wearing pins that make a statement, these small but powerful accessories are the perfect way to showcase your creativity.

So why not get started? Design your own pin, build a collection, or find that one lapel pin that speaks to you and represents your artistic soul. 🌟

Lapel pins have long been a popular way to showcase affiliation, commemorate events, or enhance a brand’s identity. From corporate logos to unique event pins, the pin manufacturing process is an intricate blend of artistry and technology. Here’s a step-by-step breakdown of how custom lapel pins are made, from design to final product.

Step 1: Concept and Design

The first step in creating a custom lapel pin is developing a concept. This could be a company logo, an event emblem, or a unique artistic design. The design phase is crucial, as it will determine the overall look and feel of the pin.

• Client Input: The customer provides the initial design ideas, which can be in the form of sketches, images, or a detailed description.
• Digital Mockup: A graphic designer will create a digital version of the pin, often using vector software like Adobe Illustrator or CorelDRAW to ensure precision. The mockup outlines size, shape, and color schemes, allowing for adjustments before manufacturing.

Step 2: Selecting the Pin Style and Materials

Once the design is finalized, the next step is to select the pin type and material. There are several types of lapel pins, each with its unique characteristics and applications:

• Soft Enamel: One of the most popular choices, soft enamel pins are known for their vibrant colors and textured surface. The raised metal areas create a 3D effect, while the recessed areas are filled with enamel color.
• Hard Enamel: These pins have a smooth, polished surface. Unlike soft enamel, the enamel is level with the metal borders, creating a sleek finish. Hard enamel pins are highly durable and resistant to scratches.
• Die-Struck: Die-struck pins are made without color, relying on the metal finish itself for contrast. These pins are perfect for a classic, timeless look and can be plated in gold, silver, or antique finishes.
• Printed Pins: For complex designs with gradients or detailed images, printed pins are an excellent option. These pins are produced using offset or silkscreen printing and typically feature a protective epoxy dome.
• 3D Cast Pins: For intricate designs with multiple layers or curves, 3D cast pins offer a sculptural effect.

Materials typically include:

• Copper, Zinc Alloy, Iron: Copper is preferred for detailed designs, while zinc alloy is great for 3D cast pins due to its flexibility. Iron is often chosen for budget-friendly options.

Step 3: Molding and Die Creation

After selecting the pin style, the next step is die creation. A custom die mold is made based on the approved design.

• Die Cutting: A mold is crafted using precision machinery to create an exact replica of the design in metal. This mold will be used to stamp or cast the metal pins.
• Stamping: For die-struck or enamel pins, the metal material (such as copper or iron) is stamped into the mold under high pressure. This creates the raised and recessed areas of the design.

Step 4: Plating

Once the pins are stamped or cast, they are plated to add a metallic finish. Various plating options can enhance the appearance of the pin:

• Gold Plating: A luxurious option, perfect for high-end or prestigious pins.
• Silver or Nickel Plating: Provides a clean and modern look.
• Antique Plating: Gives the pin a vintage or worn look, available in antique gold, silver, or bronze.

The pins are submerged in electroplating baths, where an electric current coats the pins with the chosen metal.

Step 5: Color Filling (For Enamel Pins)

For enamel pins, the recessed areas of the design are filled with enamel paint. Depending on the pin style, this step may differ:

• Soft Enamel: Enamel is applied to the recessed areas, leaving the raised metal lines intact. The enamel is air-dried to maintain the textured finish.
• Hard Enamel: Enamel is applied in layers and then heated at high temperatures. The pins are polished to ensure the enamel is flush with the raised metal areas, resulting in a smooth finish.

Up to 9 colors can be added without additional cost, but for more intricate designs, each extra color adds complexity and cost​​.

Step 6: Polishing and Finishing

Once the plating and color-filling processes are complete, the pins undergo polishing. This step smooths out any rough edges and gives the pin its final shine.

• Hand Polishing: For hard enamel and die-struck pins, polishing is done by hand to bring out the luster in the metal.
• Epoxy Coating: For printed or soft enamel pins, an optional epoxy dome can be applied. This coating adds durability and gives the pin a glossy finish​.

Step 7: Attachment Options

Choosing the right attachment for the back of the pin is essential for its use:

• Butterfly Clutch: The most common attachment, this is a simple pin that holds the pin securely in place.
• Magnetic Backing: Perfect for people who don’t want to pierce their clothing.
• Velcro or Button Loops: Used for removable patches and badges​.

Step 8: Packaging and Quality Control

The final step involves inspecting the pins for defects and packaging them. Pins are often packed individually in plastic pouches, but premium packaging options like velvet boxes or display cards are also available.

• Quality Control: Each pin is inspected to ensure there are no plating defects, color inconsistencies, or attachment issues.
• Packaging: Custom packaging options, such as velvet pouches or gift boxes, can be added to enhance the presentation of the pins.

Conclusion: Crafting a Custom Pin to Perfection

The process of creating custom lapel pins involves careful attention to detail at every stage, from design to finishing. Whether you’re making pins for corporate branding, team spirit, or personal collections, the right combination of materials, craftsmanship, and creativity can produce stunning results.

1. Define the Purpose and Set the Design Direction

The first step in pin design is to clearly define its purpose. The context in which the pin will be used directly influences its design style and messaging. Whether it’s for corporate branding, an anniversary celebration, or fan event memorabilia, having a clear goal helps you design a customized pins that is both targeted and visually appealing.

• Brand Promotion: Focus on highlighting your company logo and core messaging in a clean and professional way.
• Event Memorabilia: Incorporate elements like the event theme, date, or location to increase its sentimental value.
• Team Culture: Use unique symbols that reflect team identity, fostering a sense of belonging.

Once the purpose is clear, start brainstorming your design. Use online design tools, ie Canva Badge Design Tool, or collaborate with professional designers to ensure the lapel pin is both aesthetically pleasing and functional.

2. Choose the Right Process and Crafting Effects

Selecting the appropriate crafting process and effects for your lapel pins can significantly enhance their appearance and durability. The process shapes both the texture and finish, while effects add unique visual flair and customization to your design.

Crafting Processes
Here are some popular crafting techniques:

• Hard Enamel: Provides a smooth, polished surface, ideal for high-quality, durable lapel pins. This technique involves filling recessed areas with enamel, which is then baked and polished to create a smooth, flush surface, perfect for sleek and formal designs.
• Soft Enamel: Features raised metal edges with colored enamel filling the recessed areas, giving a textured look. Soft enamel pins are great for designs where vibrant colors and textures are the focus​.
• Diestruck: A classic technique where the design is stamped into metal, typically left uncolored for a subtle, elegant finish. Diestruck pins are perfect for corporate badges or minimalistic designs that emphasize the metal’s texture​​.

Crafting Effects
In addition to the base process, you can add various effects to make your lapel pins even more unique:

• Glitter: Add sparkle and shine to your design with glitter-filled enamel. This effect is ideal for fun, festive, or eye-catching pins that demand attention​.
• Glow in the Dark: Make your pins stand out even in low-light conditions by using glow-in-the-dark enamel. It’s a popular choice for events, parties, or themed designs​​.
• Pearl Finish: Add a luxurious, pearlescent sheen to your design. This effect gives your pin a soft, elegant glow, perfect for more refined or high-end designs​.
• Transparent Enamel: Create a stained-glass effect by using translucent enamel. This effect adds depth to your design, letting light pass through the colored areas, giving it a vibrant, glass-like finish​.
• 3D Embossing: For a more sculptural look, 3D embossing creates a layered, raised effect. This technique works especially well for designs that require intricate detailing or a realistic appearance​.
• Sandblasting: Add a matte, textured look to the recessed areas of your design through sandblasting. This effect is perfect for adding contrast and highlighting the polished parts of your pin​.
• Epoxy Coating: A clear epoxy dome can be added to protect the pin’s surface while giving it a glossy, domed effect. This is a popular choice for both printed and enamel pins, adding durability and a sleek finish​​.

By combining the right crafting process with these effects, you can create lapel pins that truly stand out and reflect your unique style and vision.

3. PIN Mold Creation: Details Define Quality

The mold is the foundation of Lapel pin production. A well-crafted mold ensures that the final product accurately reflects the design and includes every intricate detail.

Once you finalize the design, your manufacturer will create a CNC model file and convert it into a mold. Throughout this process, they can produce samples for review to ensure that the customized lapel pin’s shape, size, and details meet your expectations.

4. Coloring and Processing: Bring Your Design to Life

Once the mold is complete, the production process moves to pressing, polishing, and coloring. Coloring is one of the most important steps in lapel pin factory, as it determines both the appearance and durability of the pin. After coloring, the badges may undergo finishing treatments like plating (e.g., gold or silver), adding a polished and plating, high-quality look to the final product.

5. Final Touches and Packaging: Elevate the Pin’s Value

The last step in lapel pin production is final processing and packaging. Depending on how the pin will be used or distributed, you can choose from various backing options like rubber clutches, military cluters or magnets. Additionally, custom packaging can elevate the perceived value of your lapel pins, especially if it’s intended as a premium item.

For high-end pins, luxury packaging such as custom boxes not only enhances the unboxing experience but also protects the product. For businesses, a well-designed package can serve as an extension of your branding efforts, adding extra value to the pins.

Conclusion

Creating custom lapel pins isn’t as complex as it may seem. By following these five essential steps—from design and material selection to production and packaging—you can ensure your badge is of high quality and truly stands out. Whether you’re using pins for brand promotion, event giveaways, or personal collections, a well-crafted lapel pins will serve as a lasting and memorable symbol of your cause or event.

By following these steps and guide, you’ll not only create visually stunning badges but also ensure they stand out in terms of quality and craftsmanship!

Understanding Cloisonné

Cloisonné is an ancient technique that involves creating intricate designs by applying glass-like enamel into compartments formed by metal wires. These sections, known as “cloisons,” are filled with colored powdered glass and fired at high temperatures. This process produces a glossy, durable surface with a traditional, timeless appeal. Cloisonné pins are characterized by their deep, rich colors and highly polished finish, but they come with limitations in terms of color variety and higher production costs.

What is Hard Enamel?

Hard enamel, sometimes called imitation Cloisonné, mimics the polished look of Cloisonné but uses a more modern process. Instead of glass, synthetic enamel is used to fill in the design, which is then heated and polished until the enamel is flush with the metal edges. The result is a smooth, high-gloss finish that offers many of the same visual qualities as Cloisonné but at a lower cost and with greater flexibility in color and customization options.

Why Hard Enamel is Replacing Cloisonné

1. Cost-Effective and Efficient Production

Hard enamel pins are typically more affordable than Cloisonné due to simpler production methods. The use of synthetic materials and fewer manual steps mean that hard enamel pins can be produced in larger quantities at a faster pace. This efficiency has made hard enamel the go-to choice for businesses, event organizers, and designers who need high-quality lapel pins without the higher price tag that comes with Cloisonné.

2. Wider Color Options, Effects and Customization

While Cloisonné offers a luxurious, classic look, it is somewhat limited in color variety because it relies on natural materials. Hard enamel, by contrast, allows for virtually unlimited color options and special effects, including Pantone-matched colors and special finishes like metallic, glitter, and glow-in-the-dark effects. This flexibility makes hard enamel the preferred choice for brands that require precise color matching or want to create bold, vibrant designs.

3. Enhanced Durability

Both Cloisonné and hard enamel are known for their durability, but hard enamel has an edge when it comes to withstanding daily wear and tear. The glass-like surface of Cloisonné, while beautiful, is more prone to cracking or chipping over time. Hard enamel’s synthetic composition makes it more resistant to scratches, ensuring that the design remains intact even with frequent handling. This makes hard enamel lapel pins ideal for everyday use, whether as part of a uniform, a promotional item, or a collectible.

4. Sleek, Modern Finish

Hard enamel pins offer a sleek, modern look with their smooth, polished surface. The design sits flush with the metal, providing a clean and professional finish that appeals to contemporary tastes. Cloisonné, while elegant, has a more traditional aesthetic that may not suit every brand or occasion. For those seeking a refined, yet modern appearance, hard enamel pins strike the perfect balance between classic craftsmanship and innovative design.

Conclusion

While Cloisonné will always be admired for its timeless beauty and craftsmanship, hard enamel lapel pins have taken the spotlight in today’s lapel pin market. Their affordability, versatility in design, and superior durability make them the preferred option for businesses, brands, and collectors. Whether you’re designing pins for a corporate event, a fashion accessory, or a commemorative piece, hard enamel offers the perfect combination of quality, style, and cost-effectiveness.

The Application of Glitters in Custom Lapel Pins

Lapel pins are a popular accessory for everything from brand promotion to commemorative events, and one design trend that has gained popularity in recent years is the use of glitters. By incorporating glitter into custom lapel pins, designers can add a unique sparkle and vibrancy, making the pins stand out even more.

Why Use Glitter in Lapel Pins?

1. Eye-Catching Appeal: Adding glitter to lapel pins immediately enhances their visual impact. The sparkling effect catches the light, making the pin more noticeable whether worn on a jacket, hat, or bag. This is particularly useful for special events like fundraisers, product launches, or conventions, where grabbing attention is key.
2. Customizable and Versatile: Glitter can be applied in a variety of colors and styles, allowing for high levels of customization. Whether you want a subtle shimmer or a bold glitter effect, lapel pins can be designed to meet your specific vision.
3. Durability: The glitter used in lapel pins is often sealed under a clear layer of epoxy, ensuring that it doesn’t flake off over time. This added protection means your glitter lapel pins will maintain their shine for years to come.

Types of Lapel Pins That Benefit from Glitter

• Commemorative Pins: Celebrate special events, achievements, or milestones with glitter to make the occasion even more memorable.
• Brand Promotions: Companies often use glitter lapel pins to represent their brand with a fun, exciting twist that captures attention.
• Collectors’ Items: For hobbyists and collectors, glitter adds a premium, unique touch to limited-edition pins.

How to Incorporate Glitter into Your Custom Lapel Pin Design

When designing your custom lapel pins, consider where glitter would make the most impact. Often, it works well when highlighting specific elements of a design, such as logos, text, or borders. Soft enamel and hard enamel pins are both compatible with glitter, allowing for flexibility in the type of pin you choose.

Conclusion

Glitter is an excellent way to make custom lapel pins more attractive and engaging. Whether used for personal collections, brand marketing, or commemorative events, glitter lapel pins leave a lasting impression. With endless customization options and durability, they are the perfect choice for anyone looking to add some sparkle to their pins.