Tag hard enamel pin

Are you looking for custom lapel pins no minimum, custom enamel pins no minimum, or custom pins no minimum? Traditionally, ordering custom pins meant you had to commit to a large quantity, which could be expensive and inconvenient for personal projects, small brands, or gifts. Fortunately, with HIPINS, you can now enjoy personalized lapel pins no minimum and get high-quality pins made just for you.

Why Choose No Minimum Order Pins?

The main advantage of no minimum order is flexibility. You can order just one pin, a few pieces, or a small batch without worrying about meeting a high quantity requirement. This is perfect for:

• Personal gifts for friends, family, or colleagues
• Small businesses testing a new logo or promotional design
• Collectors or hobbyists wanting unique, custom items
• Special events, such as weddings, birthday parties, or conventions

With HIPINS, even tiny orders receive the same attention to detail as bulk orders. You can enjoy the same premium materials, vivid colors, and professional finishes.

Many customers find that custom enamel pins no minimum allow them to experiment with multiple designs without a large upfront investment. For example, an independent artist could test three different pin designs, see which ones sell better, and only then decide to produce a larger batch.

How HIPINS Makes Custom Pins No Minimum Easy

At HIPINS, we specialize in creating high-quality custom lapel pins no minimum. Our process is simple and transparent:

1. Design Flexibility – Submit your own artwork or let our designers help refine your concept. We support multiple file formats and can adjust colors, shapes, or details for optimal results.
2. Quick Prototypes – Even for a single pin, we can provide samples so you can see exactly how it will look. This helps you make confident decisions before committing to a larger order.
3. Clear Pricing – No hidden fees, every step of the process is transparent. You’ll know exactly what you’re paying for design, materials, production, and shipping.
4. Premium Craftsmanship – Every pin, no matter the quantity, undergoes careful inspection, polishing, and color checking to ensure top quality.

Understanding the Cost of Custom Pins

Even with no minimum, pin pricing includes several components. Knowing these will help you budget accurately:

1. Design Fee

• If you provide your own artwork, there may be no design fee.
• Custom design services from our team are a one-time fee based on complexity. This may include vectorization, color adjustments, or adding intricate details.

2. Materials & Manufacturing

• The type of metal (nickel, gold, copper) and technique (hard enamel, soft enamel, printed, 3D, or layered) influence cost.
• Small batch orders generally have a higher per-unit cost compared to bulk production, but the flexibility allows you to create unique pieces tailored to your needs.

3. Production & Labor

• Each pin goes through stamping, plating, coloring, and polishing.
• Even for a single pin, these steps are handled with precision to ensure top quality. HIPINS technicians pay close attention to small details like color gradients, enamel filling, and backing alignment.

4. Packaging & Shipping

• Packaging can be customized per order, even for small quantities.
• Shipping costs depend on your location, but HIPINS optimizes for efficiency. You can choose from individual bags, custom cards, or luxury boxes to enhance presentation.

By understanding these components, you can plan your budget for custom enamel pins no minimum or personalized lapel pins no minimum without surprises.

Tips for Small Batch Orders

Even when ordering a few pins, there are ways to maximize value:

• Mix and Match Designs: Small batches allow you to try multiple designs in one order.
• Leverage Social Media: Share your unique pins online to test popularity before committing to a large run.
• Use High-Quality Artwork: Crisp, clear designs ensure every detail shows, even on small pins.

HIPINS encourages customers to experiment with designs, materials, and finishes to discover what works best.

How to Place Your Order

Ordering with HIPINS is easy:

1. Submit your design or explain your concept.
2. Receive a clear quote and sample suggestions.
3. Approve the prototype and make payment.
4. Receive your finished pins quickly, even for a single unit.

HIPINS ensures that every small or personal order gets premium craftsmanship, just like bulk orders.

Why Small Orders Are Better Than Ever

Thanks to advances in production techniques, small orders no longer mean compromising on quality. At HIPINS:

• Each pin is carefully checked and polished
• Colors and finishes are vibrant and precise
• Custom packaging options make each pin unique

Whether it’s a single collector’s item or a special gift, custom lapel pins no minimum are now accessible, affordable, and professional.

For inspiration, check out our gallery of small batch pins to see how flexible and creative small orders can be.

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Conclusion

If you’ve been hesitant to order custom pins because of minimum quantity requirements, HIPINS is here to change that. With our custom pins no minimum service, you can enjoy personalized designs, transparent pricing, and professional quality—even for one pin. Get started today and see your ideas come to life!

Custom enamel pins are one of the most creative and affordable ways to promote a brand, celebrate an event, or showcase original artwork. But when it comes to pricing, things can get a little confusing. What affects the cost? Why do different factories quote different prices? And how can you plan your order to stay within budget without sacrificing quality?

This guide breaks down everything you need to know about custom enamel pin pricing, including materials, finishes, sizes, plating, and MOQs, so you can make informed decisions when placing your next order.

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1. Understanding the Basics of Enamel Pin Pricing

Every custom pin begins with a design — but once you send that design to production, several cost factors come into play. The total price is influenced by mold fees, materials, enamel type, plating, size, quantity, and extra details like printing or glow effects.

A standard enamel pin usually ranges from $0.5 to $2.5 per piece, depending on complexity and order size. For small batches or samples, mold fees are a one-time cost that can range between $50 and $120, depending on design details and factory standards.

When working directly with a factory like HIPINS, you get transparent pricing without extra middlemen costs — which means better value and control over every production stage.

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2. Material Choices: Zinc Alloy, Brass, or Iron?

Different metals create different textures, weights, and costs.

• Zinc Alloy: Lightweight and flexible, perfect for complex cut-out shapes.
• Iron: Strong, durable, and cost-effective, ideal for soft enamel pins.
• Brass or Copper: Premium options used for hard enamel pins or gold-plated finishes.

If your design involves multiple layers, special cutouts, or large surfaces, zinc alloy often offers the best balance between cost and quality.

Learn more about our custom enamel pins and explore how each metal affects the look and feel of your pin.

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3. Hard Enamel vs. Soft Enamel — What’s the Difference?

One of the biggest pricing differences comes from your enamel choice.

• Soft Enamel Pins: Colors are filled below the metal lines, creating a textured surface. They’re vibrant and slightly more affordable.
• Hard Enamel Pins: Each color layer is polished flat, giving a smooth and jewelry-like finish. These take more labor and time, so the cost is usually 10–20% higher.

If your brand or artwork demands a high-end, smooth texture, hard enamel is the way to go. For large quantities or creative fan merch, soft enamel keeps costs low without losing detail.

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4. Size, Thickness & Plating — Small Details, Big Impact

Pin size directly affects both material usage and mold size. Common sizes range from 1 to 2 inches; larger pins naturally cost more due to metal volume and enamel fill.

Thickness also plays a role — 1.2mm for standard pins, 1.5mm or thicker for a premium look.

Then there’s plating — the finish that gives your pin its metal color:

• Nickel or Silver — sleek and classic
• Gold or Brass — luxurious and bold
• Black Nickel — stylish, modern contrast
• Antique Finish — vintage feel for textured designs

Premium finishes like rose gold or dyed black may increase unit price slightly but significantly elevate visual appeal.

Check our custom lapel pins collection to see how different platings transform the final result.

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5. Add-ons That Affect Price

Several optional features can customize your pins — but they also impact pricing:

• Screen printing or UV printing for gradient or logo details
• Glow-in-the-dark enamel for special effects
• Epoxy coating for extra protection
• Backstamp or custom backcards for branding
• Packaging upgrades such as velvet boxes or display cards

At HIPINS, our team reviews every design to suggest the most cost-effective combinations before production begins.

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6. Understanding MOQs and Sample Orders

MOQ, or Minimum Order Quantity, refers to the smallest number of pins a factory can produce in one batch. For most enamel pins, the MOQ is 50 to 100 pieces per design.

Producing fewer pieces means higher per-unit costs since mold setup, material preparation, and labor remain the same. However, once you exceed 100–200 pcs, unit pricing drops significantly.

Need a pre-production sample? HIPINS offers sample runs with your real mold and plating, so you can verify quality before full production. This helps brands and designers minimize risk and stay on schedule.

Learn more about our promotional merchandise options for large-scale campaigns.

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7. Factory Direct vs. Trading Companies

Ordering directly from a factory ensures consistent quality, shorter communication chains, and lower prices. Factories like HIPINS control every step — from mold cutting to enamel filling and final plating — guaranteeing precision and accountability.

In contrast, middlemen or trading companies often mark up costs or outsource production to multiple suppliers, leading to inconsistent results.

By partnering directly with HIPINS, you’re working with a factory-direct team that understands both design aesthetics and manufacturing details.

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8. How to Get an Accurate Quote

To get an accurate quote for your project, prepare:

• Artwork (AI, PSD, or high-resolution PNG)
• Desired size and quantity
• Enamel type (soft or hard)
• Plating preference
• Optional effects or packaging

Our professional sales team will review your artwork and provide a detailed breakdown — ensuring clarity and transparency at every stage.

Send your inquiry to sales@hipins.com or connect with us on Instagram.

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FAQs

Q1: What’s the average production time for custom enamel pins?
Usually 2–3 weeks after artwork approval. Mold and plating can take several days, followed by enamel filling and polishing.

Q2: Can I order a small batch below the MOQ?
Yes, HIPINS accepts small sample runs for testing. However, unit prices will be slightly higher due to setup and mold costs.

Q3: What file format is best for submitting my design?
We recommend AI or vector-based PDF for best precision, but high-resolution PNGs are also acceptable.

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Final Thoughts

Custom enamel pins are small items with huge storytelling potential. Whether you’re launching a new brand, creating fan merchandise, or rewarding loyal supporters, understanding the pricing structure and production process helps you balance creativity with budget.

At HIPINS, we turn your ideas into metal and color — with precision, quality, and care.

Overview

The Elsa enamel pin project demonstrates how a charming character concept can be transformed into a premium collectible accessory. This design stands out for its adorable style and fine craftsmanship, highlighting HIPINS’ expertise in enamel pin production. Measuring 1.8 inches, the pin captures the essence of a youthful Elsa with bright green eyes, a flowing green dress, and meticulous gold metal outlines. With a combination of hard enamel and print techniques, this case perfectly illustrates how attention to detail results in a visually captivating and durable product.

Client Requirements

The client’s request was clear: to create a pin that felt delicate yet vibrant, suitable for collectors and fans of character-inspired accessories. They emphasized three key points:

1. Smooth Finish: A preference for hard enamel for its flat, polished surface.
2. Vivid Colors: Use of Pantone-matched shades, including pearlescent effects, to achieve both accuracy and richness.
3. Durability: A pin that not only looks beautiful but also withstands daily use, complete with a strong backstamp for authenticity.

Crafting Process

HIPINS selected hard enamel with print as the main process. This method ensures both resilience and high visual clarity. Hard enamel requires manual filling of color into recessed areas, followed by polishing until the surface is level with the gold metal lines. Additional printed details, such as subtle facial highlights, were applied to enhance expressiveness.

The chosen plating was gold metal, complementing the warm tones of Elsa’s hair and the natural shades of her attire. Pearlescent pigments (Pantone 4205 and 37483) were incorporated for subtle shimmering effects, lending the pin an elevated look.

Client Interaction Highlights

Throughout development, the client provided feedback on color balance and size. They shared: “The proportions and shimmer exceeded our expectations, capturing the charm of the original artwork beautifully.” This close collaboration ensured the final product aligned perfectly with their vision.

Production Workflow

1. Design Finalization: The draft artwork included detailed Pantone references and pearlescent specifications.
2. Mold Making: A mold was created to define outlines, ensuring the character’s features remained sharp.
3. Enameling: Each color was filled manually, then baked and polished for a smooth, glass-like finish.
4. Printing: Fine details, especially around the eyes and hair, were added through precise printing techniques.
5. Backstamp & Accessories: The pin’s reverse side was engraved with the “TEENY BABIES ANNA” backstamp, ensuring authenticity, and fitted with two rubber clutches for secure wear.
6. Quality Control: Each pin was inspected for consistency, polish quality, and color accuracy.
7. Packaging: Individual PVC bags with bubble wrap provided safe delivery.

Post-Production Details

The pin’s final appearance captured the client’s intent perfectly. Standing at 1.8 inches, it is small enough for wearable use but large enough to showcase intricate details. The combination of hard enamel and print created a professional finish that feels both luxurious and collectible.

The backstamp not only adds value but also reassures collectors of authenticity. By choosing rubber clutches, the design prioritized comfort and safety, making the pin suitable for everyday use on bags, jackets, or display boards.

Client Feedback

The client was delighted, noting: “The enamel quality and smooth polish gave the pin a premium feel. HIPINS guided us through each step, making the process seamless.” Their satisfaction highlighted HIPINS’ ability to blend artistry with reliable production.

FAQs

Q1: Why was hard enamel chosen over soft enamel?
Hard enamel provides a smoother surface and polished finish, which suited the client’s request for a premium look. Unlike soft enamel, it does not have recessed areas, making it ideal for designs requiring refinement.

Q2: What makes pearlescent pigments special?
Pearlescent pigments add depth and shimmer to the enamel, reflecting light in a way that makes the colors more dynamic. This was particularly effective in Elsa’s dress, adding elegance to the design.

Q3: How durable is the Elsa pin?
Thanks to its gold plating and polished hard enamel, the pin is highly resistant to scratches and fading. Combined with secure rubber clutches, it ensures long-lasting wear.

Q4: Can this process be adapted for other characters or designs?
Absolutely. The same process can be applied to various themes—whether for pop culture characters, logos, or custom mascots—ensuring durability and aesthetic appeal.

Q5: How long does production typically take?
From design approval to final delivery, production averages 15–20 days, with an additional 5–7 days if clients request a sample first. HIPINS ensures timelines are respected without compromising quality.

Conclusion

The Elsa hard enamel pin exemplifies how HIPINS transforms creative ideas into tangible, collectible art pieces. Through precise color matching, pearlescent accents, and expert polishing, the pin reflects both artistic charm and craftsmanship.

For brands and creators seeking custom lapel pins, this case demonstrates the importance of choosing the right process and working with a professional team. HIPINS’ dedication to quality ensures each pin becomes more than just an accessory—it becomes a lasting piece of art.

Interested in creating your own enamel pins? Contact HIPINS to bring your designs to life with precision, care, and artistry.

Overview

Among the many enamel pins produced each year, character-based designs hold a special appeal. Fans cherish them as wearable collectibles that celebrate their favorite stories. In this project, our client requested a hard enamel lapel pin featuring Ezra, a bold character surrounded by swirling energy effects. Measuring 2 inches across and crafted with gold plating, this limited-edition pin was developed to combine durability with a striking, high-contrast look.

From concept sketches to the final sample, this case showcases not only the artistry and precision that go into every custom enamel pin but also how carefully designed artwork is translated into a collectible piece.

Client Requirements

The client envisioned a premium-quality enamel pin that could highlight Ezra’s dynamic pose and strong personality. Their key requirements were:

• Pin Type: Hard enamel with additional printing for fine details.
• Plating: Gold plating for a luxurious contrast against the purple shades.
• Thickness: 3.0 mm, giving the pin a solid, coin-like weight.
• Attachment: Rubber clutch for secure yet comfortable wear.
• Backstamp: Custom back engraving with edition number “LE 25.”
• Packaging: PVC bag for simple protection.

The limited-edition aspect added exclusivity, ensuring that each pin became a collectible piece for fans.

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Design & Visual Effects

The artwork for this Ezra pin stood out immediately due to its dynamic composition and bold color palette. Ezra is captured mid-action, his hand extended forward in a commanding gesture, with his cloak and armor rendered in layered shades of purple. The surrounding aura is designed as swirling flames, blending from deep violet to lighter lavender tones, giving the impression of energy radiating outward.

Special attention was given to the contrast between enamel and metal:

• Raised gold metal outlines emphasize Ezra’s form, separating each enamel zone with crisp definition.
• Pearl and translucent effects (notably Pantone 526 translucent sandblast and 2067 pearl shades) added depth to the aura, making it appear as if glowing from within.
• Multiple Pantone purples (2101, 2765, 2097, 2612, and others) created a layered gradient effect without the need for printed shading.
• Fine printed details on Ezra’s face and hands ensured expressive accuracy while retaining the bold enamel style.

On the reverse side, the gold-plated back featured a custom fox logo with “LE 25,” confirming the pin’s exclusivity. The combination of polished front and engraved back made the piece visually striking from every angle.

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Crafting Process

Hard enamel pins, also known as imitation cloisonné, are considered one of the highest-quality options in the lapel pin industry. The surface is polished flat, creating a smooth finish where the colored enamel sits flush with the metal lines.

For Ezra’s pin, the steps included:

1. Mold Creation: The artwork was transformed into a steel mold, capturing the outlines of Ezra’s pose and the swirling aura.
2. Base Metal & Plating: Zinc alloy was chosen for strength, then plated in polished gold to create a radiant frame.
3. Color Filling: Pantone-matched hard enamel colors were carefully filled into recessed areas, layer by layer.
4. Polishing & Printing: After baking, the pins were polished flat. Precision screen printing added final character details.
5. Backstamp Engraving: The reverse side was engraved with the fox logo and edition number.

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Client Interaction Highlights

During the proofing stage, we provided detailed previews with Pantone color codes and gold plating samples. The client appreciated the clarity of the production mock-ups and approved the design after reviewing a pre-production sample.

The client shared: “The smooth finish and the richness of the purple shades were exactly what we had in mind. The backstamp adds an extra touch of professionalism.”

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Production Workflow

• Design Proof Approval: Vector artwork with color references provided.
• Sampling: One pre-production sample was created for inspection.
• Mass Production: After approval, the run of 25+ pins was produced.
• Quality Checks: Each pin was inspected for plating consistency, color accuracy, and backstamp clarity.
• Final Packaging: Individually packed in PVC bags to prevent scratches during shipment.

This structured process ensured that each pin met both visual and functional expectations.

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Post-Production Details

The final product delivered a bold impression: Ezra’s determined expression captured in print, highlighted by gold outlines and a glowing aura effect in translucent and pearl enamel. The 3.0 mm thickness gave the piece an impressive weight, distinguishing it from thinner, budget-friendly pins.

The smooth enamel finish ensured long-lasting durability, making it a pin that can be worn daily or preserved as part of a collector’s set.

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Client Feedback

The customer expressed satisfaction with both the craftsmanship and delivery timeline:
“We were impressed by the enamel quality and the precision of the printing. The pin feels premium and exceeded expectations.”

Such feedback underlines why hard enamel with advanced enamel effects remains a top choice for collectors and fans of detailed designs.

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FAQs

Q1: Why choose hard enamel instead of soft enamel for this project?
Hard enamel creates a smooth, polished surface with higher durability. Since Ezra’s design required detailed printing and a premium look, hard enamel was the perfect choice.

Q2: How was the purple energy effect achieved?
A mix of solid Pantone purples, pearl, and translucent enamel created layered depth, making the aura appear luminous.

Q3: What is the benefit of a 3.0 mm thickness?
Most pins range from 1.2–1.5 mm thick. At 3.0 mm, this pin feels more like a commemorative medal, adding weight and value.

Q4: Can limited-edition numbering be customized?
Yes. Backstamps can include logos, numbers, or personalized text. For Ezra’s pin, we engraved “LE 25,” marking it as a rare collectible.

Q5: What packaging options are available beyond PVC bags?
Other options include velvet pouches, acrylic boxes, or custom backer cards. For this project, the client preferred simple PVC bags to maintain focus on the pin itself.

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Conclusion

The Ezra hard enamel pin project demonstrates how thoughtful design, premium materials, and attention to detail come together to produce a standout collectible. From the layered purple tones to the polished gold accents and limited-edition backstamp, every element was carefully crafted to elevate the final product.

Whether you are creating fan merchandise, corporate recognition pins, or limited-edition collectibles, this case highlights the importance of collaboration, clear proofs, and quality-focused production.

If you’re considering your own custom enamel pin project, our team is ready to help turn your vision into reality. Contact us today to explore the possibilities.

Design and Production Specifications

The project titled “door” was initiated as a custom enamel lapel pin manufactured by HIPINS for a client who sought a unique and narrative-driven design. The chosen concept represented a wooden door with a dramatic element of a hand breaking through, which made the pin not only visually striking but also rich in storytelling.

The specifications defined at the start of production were precise. The pin was created with thick silver metal plating as its foundation, combined with a hard enamel and print process. The pin size was determined to be 2 inches in height, making it compact yet large enough to capture the intricate details of the artwork. On the backside, the client requested a custom backstamp to enhance authenticity and branding. For durability and practical use, the attachment selected was two black rubber clutches, ensuring secure fastening when worn.

The palette was carefully developed with multiple Pantone shades, including browns for the wooden texture of the door, black for shading and the handle, and skin tones for the hand emerging through the panel. Both hard enamel colors and detailed printing techniques were used, ensuring the pin could capture fine linework and natural shading that enamel alone could not reproduce.

The packaging followed the client’s requirement of PVC bags with protective bubble wrap, safeguarding each pin during shipping and handling. These details underlined HIPINS’s focus on both design quality and professional logistics.

Communication Process

The success of the “door” project heavily relied on clear and consistent communication between HIPINS and the client.

At the initial artwork stage, HIPINS shared a digital rendering of the proposed design. The client responded positively, highlighting their excitement for the concept and appreciation for the level of detail. Their early feedback was enthusiastic:

“The artwork looks fantastic, and I am truly impressed with the detail. I can’t wait to see the actual pins come to life.”

This feedback gave the production team confidence to move forward. The client approved the rendering for mass production without requesting major changes, reflecting their trust in HIPINS’s artistic interpretation.

As production progressed, HIPINS provided updates on mold creation, grinding, color filling, and printing stages. Each update was sent with photos and explanations to ensure the client remained informed and reassured. The client showed consistent satisfaction throughout the updates:

“Thank you for keeping me updated on each step. Everything looks excellent, and I’m happy to approve the project for full production.”

Near the end of production, when final enamel colors and print details were reviewed, the client again expressed their excitement:

“The pin looks amazing! I love how the colors and textures have come together. Thank you for the great work.”

This transparent and proactive communication process not only guaranteed alignment but also helped build a collaborative relationship where the client felt engaged and valued.

Post-Production and Client Feedback

Once the production was completed, the finished pins were carefully packed and shipped to the client. HIPINS carried out quality checks, including reviewing enamel surface smoothness, print sharpness, and plating consistency, before dispatch.

Upon receiving the final product, the client shared their feedback with notable appreciation for the craftsmanship:

“The pins are absolutely stunning. The details are even better in person than I imagined. HIPINS has done an excellent job translating the artwork into a physical product. The packaging was professional, and everything arrived safely. I’m very happy with the results and look forward to working together again.”

This response reflected the overall success of the project, highlighting HIPINS’s ability to bring a creative vision into reality through reliable processes and skilled production.

Conclusion

The “door” enamel pin project is an example of how HIPINS combines design expertise, professional communication, and high-quality craftsmanship to deliver unique custom pins for international clients. By carefully balancing enamel and print processes, and maintaining consistent updates, HIPINS ensured that the client’s expectations were not only met but exceeded.

The project reinforced the importance of collaborative dialogue, precision in production, and thorough quality control. For collectors and designers seeking to bring bold ideas into enamel pin form, this case shows how HIPINS can translate complex and narrative-driven designs into tangible products of exceptional quality.

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FAQ

Q1: How long does it usually take for HIPINS to complete a custom enamel pin project like “door”?
A: On average, production takes around 3–4 weeks depending on complexity. This timeline includes artwork confirmation, mold creation, enamel filling, printing, and final quality checks.

Q2: Can HIPINS combine enamel filling with printing for detailed designs?
A: Yes. As seen in the “door” project, HIPINS often uses a hybrid method of hard enamel and printing. This ensures both durability and the ability to capture fine artwork details that enamel alone cannot achieve.

Q3: What types of packaging does HIPINS offer for finished pins?
A: HIPINS provides multiple packaging options, including standard PVC bags, bubble wrapping for protection, or upgraded custom backing cards and boxes depending on client requirements.

Overview

When it comes to custom enamel pins, the difference between a good product and a great one lies in the details. The Loki & Sylvie Nexus Event enamel pin is a perfect example of how thoughtful design and advanced manufacturing techniques can create a collectible that fans cherish. Measuring nearly 4 inches wide, this layered pin captures one of the series’ most emotional moments while showcasing the artistry of hard enamel craftsmanship.

Client Requirements

The client approached us with a clear vision:

1. Capture the Emotional Scene – The pin needed to depict Loki and Sylvie during their pivotal “Nexus Event,” holding hands against a cosmic backdrop.
2. High-End Presentation – Instead of a flat design, the client wanted depth, polish, and premium finishes worthy of a limited-edition collectible.
3. Durability for Collectors – The final product had to withstand frequent handling, whether displayed or worn, without losing its shine or detail.

The client expressed: “We want the pin to feel like an artwork in itself—something with presence, not just a flat piece of metal.”

Crafting Process

To deliver on this vision, the design incorporated multiple specialized techniques, as indicated in the artwork:

• Hard Enamel Finish – A smooth, polished surface ensured durability and a premium feel. Unlike soft enamel, which leaves recessed areas, hard enamel allowed a glossy, jewel-like finish across the characters and background.
• Raised Gold Metal Lines – Gold outlines defined each color zone, separating details such as clothing folds, cosmic energy, and the rocky base. This technique created crisp boundaries and a luxurious accent.
• Translucent Enamel & Pearl Swirls – Certain background areas used translucent fills and pearl swirl effects to evoke the glowing energy storm from the scene. These shimmering layers gave a sense of depth and movement.
• Cutouts – Strategic cutouts in the background added sharpness to the starburst design, breaking up the silhouette and enhancing dimensionality.
• Multi-Layer Construction – The pin consisted of two distinct layers: the bottom layer featuring an explosive cosmic landscape, and the top layer focusing on Loki and Sylvie. By stacking layers, the pin achieved a near 3D effect.
• Gradient Printing – Fine gradients were printed on top of the enamel to recreate subtle shading in clothing, facial expressions, and the rocky surface, ensuring screen-accurate likenesses.

Client Interaction Highlights

From the start, we involved the client in critical design approvals. They reviewed Pantone color charts for exact matches and confirmed the placement of translucent versus solid enamels. Once the first sample was produced, adjustments were made to refine the pearl swirls and gradient balance.

The client shared: “The translucent effects in the background really brought the scene to life. Seeing the swirl textures under the light made us realize this was beyond a simple enamel pin—it’s art.”

Production Workflow

1. Artwork Finalization – Vector artwork was translated into a production-ready file with separated layers and metal boundaries.
2. Molding & Stamping – Custom steel molds pressed the intricate designs onto metal blanks for both layers.
3. Gold Plating – Each layer was plated in polished gold, providing a durable and reflective frame.
4. Enameling – Hard enamel colors, including translucent and pearlescent fills, were applied by hand into recessed areas and baked until cured.
5. Polishing – After curing, surfaces were ground smooth and polished, ensuring an even, mirror-like finish.
6. Printing – Gradient details were added through precise printing to achieve subtle tones not possible with enamel alone.
7. Assembly – The two layers were soldered together, aligned perfectly to maintain balance.
8. Attachment & Inspection – Four black rubber clutches were added for stability, followed by strict quality inspection before packaging.

Post-Production Details

The completed pin measured 75.6mm across and weighed significantly more than a standard enamel pin due to its dual-layer construction. On the back, a custom backstamp carried the message “YOU ARE MY NEXUS EVENT” along with the limited-edition numbering LE65, ensuring exclusivity for collectors.

Each pin was individually packaged in a PVC sleeve with bubble bag protection, combining safety with a professional presentation.

Client Feedback

The final results exceeded expectations:

• “The layered design gave the pin real presence. It feels almost sculptural.”
• “The hidden message on the back was a detail our fans adored.”
• “From plating to gradients, everything matched our artwork perfectly.”

FAQs

Q1: Why choose hard enamel for this design?
Hard enamel produces a smooth, polished finish that matches the premium nature of a limited-edition collectible. It also enhances durability, making it resistant to scratches and fading.

Q2: What role do translucent enamels and pearl swirls play?
These special effects add depth and movement. In this design, they simulate cosmic energy, making the background glow when viewed under different light angles.

Q3: Why use layered construction instead of a single layer?
Layering allows separation between background and characters, giving the pin more visual depth. It creates a collectible that feels substantial rather than flat.

Q4: How secure are the attachments?
With four rubber clutches, this pin is highly stable. Rubber clutches are not only durable but also more comfortable than metal butterfly clutches.

Q5: Can similar effects be applied to other designs?
Yes. Raised gold lines, translucent enamels, and gradient printing are adaptable to many designs, from character portraits to abstract patterns.

Conclusion

The Loki & Sylvie Nexus Event pin demonstrates how HIPINS bridges artistry and manufacturing expertise. Through Hard Enamel, layered construction, and advanced finishing techniques, this project transformed a fan-favorite scene into a collectible that radiates depth and quality.

More than a pin, it became a storytelling artifact—capturing emotion, craftsmanship, and creative vision in one beautifully crafted piece. For clients seeking not only accuracy but also innovation, this case is a perfect example of how HIPINS elevates enamel pin production into true collectible art.

Overview

This project showcases a bespoke enamel pin design that blends imaginative artwork with advanced craftsmanship. The pin features a majestic castle set against a glowing full moon, star-filled night sky, and layered rock formations, bringing a sense of fantasy and grandeur. With a size of 4.5 inches and a solid 3mm thickness, the piece was intended as a limited-edition collectible, designed for fans of elaborate enamel artistry.

The client required not only a stunning visual effect but also durable materials and refined production techniques to ensure the final pin matched their creative vision.

Client Requirements

The client requested a high-quality commemorative enamel pin with the following specifications:

• Size: 4.5 inches across for a bold display.
• Material: Zinc alloy, known for strength and ability to support larger designs.
• Plating: Gold plating for a luxurious finish.
• Process: Imitation enamel (hard enamel) combined with printing for detailed gradients.
• Attachment: Three black rubber clutches for stable fastening.
• Packaging: Each piece to be placed in a PVC pouch with bubble wrap for protection.
• Special Features: Limited edition laser engraving, numbering each piece out of 75.

The customer emphasized: “We wanted the pin to look as if the castle was glowing under the night sky, with textures that feel almost magical.”

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Crafting Process

The pin design required multiple enamel colors, metallic finishes, and printing techniques. According to enamel pin production standards:

1. Base Material & Mold Creation
   A steel mold was produced to capture the castle’s intricate architecture. The zinc alloy base was struck and cut to form the overall silhouette, including detailed outlines and cut-outs for depth.
2. Polishing & Plating
   The surface was polished before being plated in gold, enhancing the reflective brilliance of raised areas such as the castle towers and walls.
3. Color Filling
   A mix of hard enamel colors was applied. Key details included:
   • Stained glass enamel (Pantone 7401) for windows.
   • Pearl swirls with glitter effects for the night sky, adding a shimmering quality.
   • Deep grays for the rocks, balanced with white and light blue for clouds.
4. Printing Details
   For finer gradients in the sky and cloud textures, screen printing was used, ensuring smooth transitions without visible metal borders.
5. Backside Engraving
   Each piece featured laser-etched text: “Marauder’s Serie – Limited Edition 65”, along with individual numbering from 1 to 75.

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Client Interaction Highlights

During the design phase, we provided digital proofs highlighting Pantone codes, plating notes, and attachment options. The client appreciated the transparency, noting: “The proof allowed us to visualize the shimmer effects before production, which gave us confidence in moving forward.”

Frequent communication ensured that even small details—like the curve of the moon and the layering of the clouds—were finalized before manufacturing began.

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Production Workflow

The workflow followed standard enamel pin production but required extra care due to the large pin size and mixed techniques:

1. Mold & stamping (3 days)
2. Plating & polishing (2 days)
3. Enamel filling with pearl effects (4 days)
4. Screen printing for details (2 days)
5. Laser engraving of edition numbers (1 day)
6. Final QC and packaging (2 days)

The entire process took about 14 business days from mold completion to shipment.

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Post-Production Details

After production, each pin underwent strict quality control. Attention was placed on:

• Color separation to prevent enamel bleed.
• Consistency in pearl glitter to ensure uniform shine across the edition.
• Secure fastening of the rubber clutches, tested to withstand daily wear.

The packaging was also carefully executed. Each pin was sealed in a PVC bag and cushioned with bubble wrap, ensuring it reached collectors in pristine condition.

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Client Feedback

The client praised the final result, stating: “The turnaround time and enamel quality exceeded expectations. The gold plating and pearl sky swirls made the design feel alive.”

They also highlighted the engraving feature: “Having numbered editions created exclusivity and added value for collectors.”

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FAQs

1. Why was imitation enamel chosen for this design?
Imitation enamel (hard enamel) provides a smooth, polished surface with vibrant colors. For a large and detailed design like this, it ensures durability and a premium finish.

2. Can pearl or glitter effects be added to any enamel pin?
Yes, pearl and glitter can be incorporated into both soft and hard enamel pins. They work especially well in areas like skies, water, or magical themes.

3. Why use zinc alloy instead of copper or iron?
Zinc alloy is ideal for larger pins (over 1.75 inches) because it supports detailed molds without warping. It also allows for smoother cut-outs and thicker designs.

4. How is the numbering process done?
Numbering is achieved through laser engraving on the backside. Each pin is engraved individually, ensuring uniqueness in limited editions.

5. What is the minimum order quantity (MOQ) for such designs?
Standard MOQ is 300 pieces, but in this case, a special limited run of 75 was approved, aligning with the client’s exclusive series.

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Conclusion

This case highlights how detailed planning, careful color selection, and premium craftsmanship can turn a concept into a high-value collectible. By combining hard enamel with pearl glitter effects, precision printing, and gold plating, the final pin captured the grandeur of a castle under moonlight.

The project demonstrates the importance of collaboration between client and manufacturer—ensuring every creative vision is matched with technical expertise. For brands and creators seeking standout enamel pins, this case proves that even complex designs can be brought to life with the right process and materials.

Overview

Among the many collectible pins we produce, few projects shine as brightly as the Lightning Rose enamel pin. Based on the iconic character Lightning from Final Fantasy XIII (FF13), this design merges the elegance of detailed artwork with the durability of premium hard enamel. The result is a pin that is both a collector’s treasure and a wearable piece of art.

The Lightning Rose pin was commissioned with a focus on high fidelity to the original artwork, rich metallic finishes, and an elevated sense of presentation. Every detail, from the color palette to the choice of plating, was carefully executed to reflect the character’s essence while ensuring practical wearability for fans and collectors.

Client Requirements

Our client requested a limited-edition enamel pin that would capture Lightning’s fierce yet graceful presence. The requirements included:

• Size: Approximately 3 inches tall, providing enough space for intricate detail.
• Material: Zinc alloy with silver plating to enhance shine and durability.
• Process: Hard enamel with printed layers to capture gradients and small details.
• Colors: A wide Pantone palette including metallic and pearlescent finishes, with highlights of glitter enamel for added visual depth.
• Backside: Custom laser engraving for a numbered limited edition run.
• Attachment: Two rubber clutches for secure fastening and comfortable wear.
• Packaging: PVC with bubble wrap protection for safe delivery.

The pin had to strike a balance between artistry and functionality while respecting the spirit of Final Fantasy XIII.

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Crafting Process

The design began with a detailed digital rendering of Lightning wielding her weapon, wrapped in dynamic rose-inspired elements. This artwork was then translated into production files, carefully mapping out each enamel color, cut-out, and printed layer.

The hard enamel process was chosen for its smooth, polished finish. Unlike soft enamel, which leaves recessed surfaces, hard enamel allows for a perfectly flat surface after polishing. This ensured Lightning’s intricate features would appear sharp and luxurious.

Special techniques were applied:

• Glitter Enamel (705) was added to highlight accents, providing a sparkling effect under light.
• Pearlescent Enamel (7436) gave the roses a subtle shimmer, enhancing depth.
• UV Printing was used to reproduce facial tones and gradient details that enamel alone could not achieve.

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Client Interaction Highlights

Throughout the design phase, we maintained close communication with the client, refining aspects such as enamel shades and plating finishes. The client noted: “The artwork translation exceeded expectations. Every color feels true to Lightning’s character, and the glitter finish gives a unique touch.”

We also ensured the backstamp engraving included both branding and edition numbering, adding exclusivity to the collection.

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Production Workflow

1. Mold Creation – A custom mold was carved for the intricate outlines of the design.
2. Stamping & Plating – The base metal was die struck, polished, and plated in silver for a bright finish.
3. Enameling – Each Pantone color was filled by hand, then baked to cure.
4. Polishing – Excess enamel was ground flat, ensuring a smooth, hard surface.
5. UV Printing – Gradient details, particularly on the character’s hair and skin, were applied with precision printing.
6. Laser Engraving – Limited edition numbering (e.g., 1/30…30/30) was applied to the backside.
7. Quality Check – Each pin underwent strict inspection for plating consistency, color fidelity, and secure attachment.

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Post-Production Details

For packaging, we selected PVC pouches with bubble wrap. This ensured pins arrived scratch-free and well-protected during transit. Each pin was also individually wrapped to highlight its collectible status.

The finished result was a premium-quality enamel pin that met both artistic and functional standards, appealing to fans of FF13 and high-end pin collectors alike.

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Client Feedback

The client was thrilled with the outcome, sharing:
“The enamel quality and polished detailing went beyond what we envisioned. The pin feels luxurious in hand, and the engraved limited edition makes it a true collector’s item.”

Such feedback underscores our commitment to blending craftsmanship with creative vision.

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FAQs

Q1: Why was hard enamel chosen for this design?
Hard enamel provides a smooth, polished surface that elevates the pin’s appearance and durability. It was ideal for a design as detailed as Lightning Rose.

Q2: How are gradients achieved if enamel colors are flat?
We used UV printing for subtle gradients on Lightning’s face, hair, and clothing. This technique allows us to replicate fine shading that enamel alone cannot.

Q3: What makes this pin “limited edition”?
Each piece was engraved with its number (e.g., 10/30), ensuring exclusivity. Once sold out, no additional units will be produced.

Q4: Can glitter and pearlescent finishes be combined in one pin?
Yes. Glitter enamel creates sparkle, while pearlescent adds shimmer. Together, they enhance visual depth without overpowering the design.

Q5: How is the backside customization done?
Laser engraving was used to apply the edition numbers and logo with precision. This process is permanent and will not fade over time.

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Conclusion

The Lightning Rose enamel pin stands as a testament to what can be achieved when artistry meets advanced pin-making techniques. From its hard enamel craftsmanship and glitter highlights to its exclusive limited edition engraving, this project showcases how character-inspired designs can be transformed into collectible treasures.

For collectors of Final Fantasy XIII memorabilia or fans of intricate enamel pins, the Lightning Rose pin represents more than just merchandise—it is a finely crafted keepsake.

If you’re seeking to bring a beloved character or original artwork to life in the form of premium enamel pins, our team is here to guide you from concept to finished product. Contact us today to start your own custom pin project.

Overview

This case study focuses on how we transformed a single detailed reference image into a premium, limited-edition character pin named Shuri. The design features a hooded heroine with layered gold jewelry, a patterned cloak, and a calm yet resolute expression. The final spec: approx. 3″ tall, 3.0 mm thick metal for a substantial, collectible feel, polished gold plating, and dual posts with black rubber clutches for secure wear. The reverse side carries a custom geometric backstamp, maker’s mark, and limited-edition numbering to enhance collectability.

Client Requirements

The client’s goal was to create a standout piece that would be visually striking on jackets, convention bags, or collector displays. Key requirements included:

• Hard-enamel finish for a glassy, smooth surface.
• Pearlescent whites for the veil and select glitter accents in the trim to add sparkle without overpowering facial details.
• Accurate skin tone with refined facial expressions.
• A geometric back pattern, limited-edition numbering, and dual posts to ensure stability when worn.

“Our client said: ‘The pearl shimmer and polished gold matched our concept perfectly—no shift in tone or clarity.’”

Design Translation: From Art to Pin

The concept artwork showcased a carefully balanced palette: pearl white for the veil, warm neutrals for skin, and metallic gold for jewelry. Cool grays were used for depth, while deep accent tones enhanced the shadows. The metal linework was designed thick enough to withstand stamping but fine enough to preserve elegance at the large 3″ scale. The geometric motif was integrated into both the cloak and the backstamp, giving the pin a consistent visual story.

Crafting Process & Materials

Base & Thickness. We selected a 3.0 mm thick metal base for durability and a premium, weighty feel.

Hard-Enamel Fill. Imitation enamel was chosen to achieve a smooth, polished surface. After curing, the enamel was stoned and polished so the metal and color layers sat nearly flush, producing a jewelry-grade finish.

Pearl & Glitter Effects. The veil uses pearlescent white for a soft glow. Clear micro-glitter was added sparingly to trims, catching light at certain angles without distracting from facial details.

Printed Micro-Details. To retain the precise look of the eyes, lashes, and fine cloak motifs, a spot print layer was applied over the enamel. This allowed detail beyond what could be achieved with raised metal alone.

Metal Finish. Polished gold plating was used for all metal lines and edges, complementing both the pearl veil and the warm skin tone.

Color & Finish Choices

The palette was carefully matched to the artwork. Colors were slightly desaturated to make the pearl white stand out without washing out in photos. Gold lines were left unfilled to maintain a bright metallic shine.

Production Workflow & Quality Control

1. Die creation: Artwork adapted for metal stamping, ensuring bridge thickness around small details.
2. Outline cutting: Custom outline matches the headscarf silhouette.
3. Enamel filling & curing: Colors hand-filled, fired, then polished to a smooth finish.
4. Spot printing: Fine details printed to align perfectly over the enamel base.
5. Plating: High-lustre gold plating applied.
6. Back hardware: Two posts fitted with black rubber clutches for comfort and security.
7. Quality checks: Each pin inspected for enamel smoothness, glitter placement, print alignment, and plating uniformity.
8. Packaging: Individually bagged with protective film, then cushioned in transit.

“Our client said: ‘The transition from sample to full production was seamless—every pin met our expectations.’”

Post-Production Details

• Backstamp & pattern: Features a geometric motif and limited-edition numbering, aligned to avoid post interference.
• Edition marking: Clearly visible even after clutches are attached.
• Display: At 3″ tall, the pin stands out on backer cards and offers strong retail presence.

What Makes Shuri Stand Out

• Premium feel: The 3.0 mm thickness and hard-enamel polish give a luxurious touch.
• Controlled sparkle: Pearl and glitter effects are balanced for elegance.
• Consistent design: Front patterns echo in the backstamp for a cohesive story.

FAQ

Q1: Why use hard enamel instead of soft enamel?
For a smooth, jewelry-like surface that supports printed details and pearl effects without recessed lines.

Q2: How was the skin tone matched?
Test chips were created under natural and studio lighting, proofed directly on gold-plated metal to account for visual shifts.

Q3: Can pearl and glitter work together without looking too flashy?
Yes—when glitter is applied only to small highlights and pearl is used for the main sheen.

Q4: Why two posts?
At this size, dual posts keep the pin stable and reduce fabric stress.

Q5: What’s the best packaging for a piece like this?
Protective OPP sleeves on branded backer cards, with bubble-wrap or foam-lined boxes for shipping.

Conclusion

The Shuri pin demonstrates how a single concept image can be translated into a high-end collectible: hard-enamel smoothness, pearl luminosity, and precision print details—framed in polished gold and finished with a thoughtful backstamp. This approach ensures both visual appeal and durability, making it a piece that will stand out in any collection.

Overview
The Aurora and Philip project is an intricate two-piece pin that merges the classic elegance of hard enamel craftsmanship with the visual depth of high-resolution printing. This design features a detailed floral wreath, rendered in polished gold-plated metal and rich enamel colors, surrounding a separate printed scene of the two titular characters. The structure is a pin-on-pin (pinonpin) format, meaning two distinct pins are manufactured and then assembled into one finished product. This not only elevates the visual appeal but also allows the use of different production techniques for maximum fidelity in both the frame and the illustration.

Client Requirements
Our client envisioned a pin that would serve as a premium collectible item, ideal for gifting and retail display. The requirements included:

• Gold-plated finish with a flawless, mirror-like polish.
• A durable hard enamel outer frame to highlight the floral design.
• A photorealistic inner scene capturing soft gradients and delicate expressions.
• Incorporation of special effects—clear glitter accents and sandblasted textures.
• Two posts on the back for balance and wear stability, with rubber clutches.
• Packaging suitable for both online orders and physical store sales.

Key Design Decisions and Challenges
Creating Aurora and Philip required a balance between traditional pin craftsmanship and modern print technology.

1. Hard enamel for the frame – This choice ensures vivid, solid colors with a smooth surface flush to the gold outlines. The polished finish enhances the premium feel.
2. Printed insert for the scene – Offset printing allows for fine details, skin tone accuracy, and color gradients impossible with enamel alone.
3. Pin-on-pin assembly – By making the frame and printed scene separately, each could undergo its optimal finishing process before being joined.
4. Effect integration – Glitter and sandblast effects needed to be applied with precision so they enhanced the design without overpowering the central illustration.

Two Special Effects in the Artwork

• Clear glitter over translucent enamel – The floral wreath featured areas where a soft sparkle was desired. We mixed translucent enamel with fine glitter, ensuring the glitter particles caught the light without obscuring underlying color.
• Sandblasted or frosted metal texture – Certain recessed petals and background elements required a matte contrast. We achieved this by selectively sandblasting before plating or applying a matte coating post-plating.

Design and Pre-Production Process
The design phase began with careful art separation: vector artwork for the frame and high-resolution CMYK files for the printed scene. Pantone colors were assigned for the enamel sections, and print-safe colors were calibrated for accurate skin tones. The glitter and sandblast areas were annotated on production blueprints to ensure factory accuracy.

Production Workflow

1. Die-making and stamping – Steel molds were cut to create the raised outlines of the wreath and to shape both the frame and the inner pin.
2. Plating – Both components received gold plating, with selective masking for sandblasted textures.
3. Enamel filling and curing – Colored hard enamel was hand-filled into the recessed areas of the wreath, then kiln-cured for durability.
4. Polishing – The cured enamel was ground and polished flush to the metal surface for a smooth, glass-like finish.
5. Glitter application – Clear glitter enamel was applied to designated areas and re-cured to lock in the sparkle.
6. Printing – The central artwork was offset-printed onto the prepared metal surface of the inner pin.
7. Protective coating – A low-profile UV varnish was applied to seal the printed surface without adding a visible dome.
8. Pin-on-pin assembly – The printed insert was precisely aligned and fixed into the frame using mechanical posts.
9. Back post welding – Two posts were securely welded to the back of the assembled pin, followed by attachment of rubber clutches.

Quality Control and Finishing
Each pin underwent multiple inspections—checking enamel fill levels, glitter placement, print registration, surface polish, and structural stability. Special attention was given to the alignment of the pin-on-pin assembly, ensuring no visible gaps or misalignment.

Packaging
For retail presentation, the pins were mounted on custom backing cards and sealed in OPP bags. Bulk orders for events were packed with bubble wrap and carton dividers to prevent damage in transit.

Client Interaction Highlight
Our client remained engaged throughout the process, reviewing proof artwork, approving pre-production samples, and providing feedback on glitter density and texture contrast. “Our client said: ‘The layered construction and the glitter highlights exceeded our expectations—thank you for preserving the subtlety of the illustration while keeping a high-end finish.’”

FAQ
Q: What makes pin-on-pin construction worth the extra cost?
A: It allows different production methods to be used in one design, maximizing both texture and detail.
Q: How durable are glitter and translucent enamel areas?
A: When properly cured and sealed, they’re highly resistant to wear and color fading.
Q: Can the printed part be made water-resistant?
A: Yes—UV varnish or thin epoxy coating adds moisture resistance without compromising clarity.
Q: Will sandblast textures wear down over time?
A: With normal use, no. The texture is in the metal surface itself, so it’s as durable as the plating.
Q: Why use two posts instead of one?
A: Larger pins benefit from two posts for balance and to prevent rotation during wear.

Aurora and Philip: The Perfect Collectible Pin

Conclusion
The Aurora and Philip pin is a showcase of what happens when artistry meets precise manufacturing. Through the combination of hard enamel, pin-on-pin assembly, and carefully applied special effects, the final piece delivers tactile elegance and vivid storytelling. It stands as a prime example of how to blend traditional craftsmanship with modern printing for designs that are both collectible and wearable.

The “Tiana Jumbo” pin is a standout representation of how custom enamel pins can transcend simple merchandise and become true collector’s pieces. Designed with intricate artistry and crafted using premium hard enamel, this 5-inch jumbo pin embodies elegance, character, and technical excellence in every detail.

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Overview

Crafted for a premium collector market, the Tiana Jumbo pin is part of a limited-run order exceeding 55 pieces. Featuring vibrant translucent and pearlescent fills, layered print detailing, and polished gold plating, the piece balances form and function while telling a story through its character-centric composition. The pin’s structure uses a thick 3mm base, ensuring durability and a high-end feel

Client Requirements

The client requested:

• A visually striking 5″ tall pin featuring Princess Tiana.
• Use of imitation enamel with transparent and pearlescent elements.
• Double-pin backing with rubber clutches for secure display or wear.
• Polished gold metal base and translucent color combinations.
• Themed UV print for subtle detailing and storytelling.

This brief demanded precision in execution, not just in terms of production but in capturing the animated spirit of Tiana with luxurious depth.

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Crafting Process

The production began with a detailed vector design incorporating over 40 Pantone-coded colors. Two special finishes dominated the palette: Transparent Sandblast (used in the gown, backdrop, and foliage) and Pearlescent Tones (for the dress and water reflection areas).

Each color area was separated by raised gold metal borders, characteristic of hard enamel, then carefully filled with colored enamel paste. The fills were oven-hardened and subsequently polished to create a smooth surface.

The UV printing layer added an extra narrative touch, rendering facial features and shaded elements with photorealistic accuracy — a technique ideal for detailed visual storytelling in modern lapel pins.

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Client Interaction Highlights

Throughout the proofing stage, the client emphasized the need for visual harmony between Tiana and the surrounding frame, which includes rich environmental elements like trees, water lilies, and the character Dr. Facilier. Color matching sessions were held to ensure fidelity to reference illustrations.

The client noted: “The layered colors and UV detailing brought this piece to life — exactly what we envisioned for our collector’s series.”

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Production Workflow

1. Design Approval: Multi-layered vector artwork was finalized using AI files.
2. Mold Creation: A custom steel mold was carved to accommodate fine inner details and cutouts.
3. Stamping & Plating: The zinc alloy base was die-stamped, followed by gold plating.
4. Color Filling: Technicians applied enamel by hand, one shade at a time.
5. Baking: Each layer underwent high-temperature curing.
6. Polishing & Assembly: Final pieces were smoothed and fitted with dual back posts and rubber clutches.
7. UV Print: Added post-polishing for fine character features.
8. Quality Check & Packing: Pins were packed in PVC bags with foam inserts for protection.

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Post-Production Details

To maintain visual and structural integrity, each pin included:

• Custom backside text engraving for authenticity.
• Pin Posts with firm rubber caps to prevent rotation or loss.
• Protective PVC packaging with air cushion to ensure safe delivery.

The design also includes engraved musical lyrics and branding elements, seamlessly incorporated into the reverse mold layout.

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Client Feedback

After receiving the final production run, the client shared:

“We were genuinely amazed by the polish level and the richness of each color. Our collectors praised both the craftsmanship and the originality of the UV features. This exceeded expectations.”

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FAQs

Q: What is the difference between imitation enamel and soft enamel?
A: Imitation enamel (hard enamel) finishes flat and polished, offering a high-end look with added durability. Soft enamel has recessed areas and a more textured surface.

Q: Why use UV printing on hard enamel?
A: UV print adds detail that cannot be achieved with enamel filling alone, especially useful for facial expressions and small text.

Q: Is this pin wearable or purely for display?
A: While technically wearable, its 5” size and collector appeal make it more suitable for display purposes.

Q: How durable is the enamel?
A: Hard enamel is highly resistant to scratches and fading. It undergoes high-temperature baking and polishing, resulting in a glossy, lasting finish.

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Conclusion

The “Tiana Jumbo” pin showcases the pinnacle of modern enamel pin artistry — blending story-rich design, premium finishes, and meticulous handcrafting. This case highlights how hard enamel pins can cater to not just fans but serious collectors, offering museum-quality miniature artwork in a wearable format.

Whether you’re a brand, artist, or retailer, investing in this level of detail and finish ensures your pins will leave a lasting impression.

Looking to bring your concept to life? Let’s create your next best-selling collector’s pin.

Overview
Inspired by the iconic character KeQing from Genshin Impact, this custom hard enamel pin project was designed to deliver both high visual appeal and premium collectible value. With vibrant colors, intricate character detailing, and subtle finishing flourishes like a pearl swirl background, the pin stands out as a celebration of character design and craftsmanship.

Client Requirements
The client approached us with a clear vision:

• Depict KeQing in her distinctive anime style, emphasizing her signature hair, eyes, and school uniform aesthetic.
• Include variant plating options (gold and black nickel) for broader collector appeal.
• Use hard enamel for a polished, durable surface.
• Integrate a high-end effect on the background to create texture and dimension, specifically the “pearl swirl” visual.
• Ensure all units are well-packaged and production-ready with display cards and rubber clutches.

Design & Visual Detailing
This pin features KeQing standing confidently, rendered in soft purples, navy, and neutral tones, faithfully echoing her in-game persona. Her lavender hair flows with carefully traced lines, and her eyes reflect a calm, determined expression—both enhanced by precise Pantone color matching, including P2093C, P2119C, P7452C, and P475C (50%).

A standout feature is the pearl swirl texture on the background panel. This delicate swirl pattern mimics a pearlescent shimmer that adds depth and elegance to the pin’s presentation. It’s not just a background—it subtly elevates the entire composition.

Framed in a stylized card backing, KeQing is positioned with two manga-style portrait insets in the corner. This layered design not only provides aesthetic variety but also increases visual storytelling, allowing collectors to enjoy multiple facets of the character in one display.

Crafting Process
This pin was created using hard enamel—a premium technique that offers a smooth, even finish with enhanced durability. Here’s a breakdown of the production process:

1. Die-Stamping: A custom mold was created based on the approved vector artwork, capturing the intricate silhouette and inner linework.
2. Color Filling: PMS-matched enamel colors were hand-filled into recessed areas, ensuring precise tone application for KeQing’s uniform, hair, and accessories.
3. High-Temperature Baking: Each filled piece was baked to permanently set the color.
4. Polishing: The surface was polished until smooth and even, ensuring the metal lines and enamel colors sit perfectly flush.
5. Electroplating: Two batches were finished—one with black nickel for a modern matte look, and one with classic gold for a brighter, premium feel.
6. Finishing: Every piece was inspected, assembled with four rubber clutches, and mounted on a full-color backing card.

Client Feedback
The client was especially impressed by the finish quality and layered design:

“We love how the pearl swirl adds dimension without overpowering the character. The KeQing expression and enamel precision are spot-on.”

Packaging & Delivery
Each pin was packaged in a PVC bag with individual bubble protection. The pins came with custom-printed display cards showcasing character artwork and brand credit: Starlight Atelier – Art by AYACHIRIN. Backside stamping added authenticity and collectible value.

FAQs

Q: Why was hard enamel chosen for this pin?
A: Hard enamel offers a smooth, high-gloss finish that’s both visually striking and highly durable—perfect for anime pins with fine details like KeQing’s.

Q: What is the pearl swirl effect?
A: It’s a decorative texture applied to the background area, creating a soft, reflective shimmer that enhances the overall presentation without distracting from the main character.

Q: Can the same design be made with other characters?
A: Absolutely. We regularly produce themed pin series for franchises, original characters, or fan art collections.

Q: Are these pins wearable or primarily for display?
A: They are suitable for both. The rubber clutches ensure secure and comfortable wear, while the aesthetic design makes them ideal for display or resale.

Q: Is it possible to order mixed plating in one batch?
A: Yes. As long as the order meets a minimum quantity per finish (typically 100 pcs), we can produce multiple plating styles within the same design.

Conclusion
This KeQing hard enamel pin project illustrates how craftsmanship, artistic detail, and thoughtful enhancements—like pearl swirl backgrounds—can transform a fan-favorite character into a high-quality collectible. Whether worn or displayed, this pin embodies the elegance and strength of KeQing, making it a standout piece in any Genshin Impact fan’s collection.

Looking to bring your character or IP to life in enamel? Contact us for custom hard enamel pin solutions tailored to your creative vision.

Overview

The Eternal Moon – Stars project showcases the full potential of detailed illustration brought to life through premium hard enamel craftsmanship. Inspired by celestial motifs and magical girl aesthetics, this large-format collector pin was designed not only as a display piece but also as a tribute to fantasy and feminine strength.

Measuring approximately 139.5mm in height (5.5 inches), the pin stretches the boundaries of typical lapel pin dimensions and incorporates multiple processes—hard enamel, screen printing, and glitter accents—to achieve a truly luxurious finish.

Client Requirements

The client approached us with a clear vision: to develop a standout, oversized pin that would feature:

• An intricate design of a kneeling magical girl with extended wings and a celestial staff
• Smooth, polished hard enamel finish with vivid color separation
• Gold metal plating for the borders and outline areas
• Gradient pearl effects and selected glitter zones
• Dual rubber pin posts for stability
• Custom backstamp logo
• Individual protective packaging using PVC bags and bubble wrap

This was a product aimed at collectors—built for both visual appeal and lasting quality.

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Crafting Process

1. Artwork Preparation

The original illustration was transformed into a vector-based design optimized for pin production. Special attention was given to line widths, metal separations, and color zone boundaries to ensure each element translated well into hard enamel.

2. Mold and Base Metal

A custom mold was created based on the silhouette and internal cutouts. Zinc alloy was chosen for the base material due to its ability to hold detail in large formats while keeping the pin lightweight and durable.

3. Enameling and Finishing

Each color zone was individually filled with hard enamel pigment and then kiln-fired to cure the enamel flush with the metal surface. This created a smooth, glass-like finish. Glitter and translucent areas were carefully managed to maintain clarity and vibrancy.

4. Printing Details

High-resolution screen printing was used to apply facial features, gradients, and fine lines—enhancing expression and depth where metal and enamel alone wouldn’t suffice.

5. Polishing and Inspection

The entire piece was manually polished to ensure a flawless surface. Each pin underwent multiple rounds of quality control, especially focused on enamel fill, glitter consistency, and printed areas.

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Client Feedback

The client shared: “The glitter detailing and printing accuracy exceeded expectations. It looks just like the concept art—absolutely stunning.”

Their focus on matching the illustration precisely led to in-depth collaboration throughout the proofing phase. We tested several enamel/glitter color combinations before settling on the final production palette.

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Production Workflow

• Prototype Phase: Initial sample created with all printing and glitter layers
• Color Confirmation: PMS-matched glitter and pearl finishes approved by the client
• Metal Plating: Electroplated with polished gold metal for a high-end finish
• Attachment: Two black rubber clutches were soldered to provide stability for display or wear
• Backstamp: A custom logo (“Amoe Dream”) was engraved on the reverse side
• Packaging: Each pin was placed in a PVC bag with bubble wrap to ensure safe delivery

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Product Highlights

• Material: Zinc alloy base
• Plating: Gold metal
• Enamel Type: Hard enamel with glitter and translucent accents
• Size: 139.5mm (height) x 127mm (width)
• Attachments: Dual posts with rubber clutches
• Printing: Screen-printed facial and detail features
• Packaging: PVC + bubble bag
• Backstamp: Custom engraved logo

This piece was not only about aesthetics—it required careful engineering to maintain structural integrity across its large surface area and layered design.

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FAQ

Q: What makes hard enamel different from soft enamel?
Hard enamel is polished flat with the metal lines, creating a smooth, jewelry-like surface. It’s more durable and offers a premium finish compared to soft enamel, which leaves color recessed below the metal lines.

Q: Can large enamel pins maintain detail?
Yes, with the right mold and color separation, large pins can feature high levels of detail. Our process ensures that even tiny features like eyes and patterns remain crisp and vibrant.

Q: How is glitter enamel handled in hard enamel pins?
We mix glitter into the enamel pigment and cure it just like standard colors. Proper layering and polishing preserve the sparkle while keeping the surface flush.

Q: What is the typical production time?
Standard production takes 12–15 business days after design approval. For complex pieces like this one, we recommend allowing extra time for sampling and proofing.

Q: Is screen printing durable on enamel pins?
Yes. Once applied and cured, screen printing on hard enamel is long-lasting and resistant to fading or rubbing, making it ideal for small details.

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Conclusion

The Eternal Moon – Stars hard enamel pin exemplifies what’s possible when storytelling, design, and craftsmanship align. From its glitter-infused wings to its pearl-gradient staff, every detail was crafted with precision.

This case proves that enamel pins are more than merchandise—they are miniature works of art. Whether for collectors, artists, or fans, projects like this offer a premium way to showcase unique ideas with enduring beauty.

Interested in producing your own deluxe enamel pin series? Let’s create something magical together.

At Hipins, every pin has a story—and the Forest Friends pin tells a tale of creativity, technical precision, and seamless collaboration. This custom piece, designed for one of our returning clients, showcases not only charming character design but also layered construction and expert color execution. From the initial sketch to the final polished product, this project highlights the power of imagination backed by manufacturing excellence.

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Vision & Concept: A Magical Forest Companion

The client came to us with a concept rooted in fantasy: a gentle forest creature with large, expressive eyes, a soft palette of grays and greens, and an intricate set of horns formed by twisting branches. The most unique aspect? The pin wasn’t a single solid shape—it featured a two-part structure, with the character above and a curved decorative branch below, forming a wearable piece with movement and depth.

The client emphasized that they wanted to maintain the fine facial details, natural color transitions, and the organic silhouette of the character. They chose hard enamel with printing and epoxy coating, ensuring that no details would be lost during production.

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Design Collaboration: Where Ideas Take Shape

At Hipins, we believe great pins begin with better conversations. From day one, our project manager worked closely with the client to analyze the sketch and propose practical adjustments:

• We discussed line thickness, color separations, and how to adapt the print details to metal structure.
• We recommended a custom dual-layer design to preserve the curved elements while maintaining strength and stability.
• We provided a digital preview showing both the front and back structures, including Pantone-matched colors, gold plating simulation, and the UV print result.

The client appreciated the attention to detail and the clear visual planning. Several rounds of revision ensured that the design was not only accurate but also manufacturable.

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Mold Development: Engineering the Framework

Once the design was approved, our mold engineering team created custom tooling for both the upper and lower components. The complexity of the shape—especially the intricate horns—required precise carving and depth control.

Each element, including the ears, cheeks, and eyes, was carefully translated into the mold. Minor adjustments were made to ensure the print areas had flat, solid surfaces and that the connector holes between the two parts aligned perfectly.

We also confirmed back engraving details and clutch placement, based on the pin’s balance and orientation when worn.

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Electroplating and Enamel Application

The base pins, or “blanks,” were formed from 1.5mm thick metal, then polished and electroplated with a gold finish. This bright metallic sheen created an elegant contrast with the soft tones of green, gray, and black used in the character’s coloring.

For the curved branch element, the colors 732, 7427, and 7737 brought the leaves and berries to life, giving a sense of natural movement and vibrancy.

Each pin was hand-filled with hard enamel and baked at high temperatures, giving it a smooth, durable surface.

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Printing & Epoxy Coating: Bringing It to Life

The character’s facial details—especially the eyes, cheeks, and shadows—were rendered through UV printing to preserve subtle gradients and fine linework. This approach allowed the expression and charm of the creature to shine through without compromise.

Once printed, a clear epoxy coating was applied. This layer not only seals the artwork for protection but also gives the surface a glass-like finish that adds a touch of luxury.

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Final Assembly & Quality Check

The two-part structure was assembled using precise positioning and securely fastened with rubber clutches. Each piece underwent a multi-point quality inspection:

• Print alignment
• Enamel color accuracy
• Polishing uniformity
• Backstamp clarity
• Structural bonding between components

Only after passing inspection did the pins get packed into PVC bags with bubble protection, along with full QC reports.

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Client Feedback: A Pin Worth Sharing

Upon receiving the shipment, the client responded with enthusiasm. They praised the high-resolution print clarity, the clean plating, and how the final pin mirrored their original vision. The two-piece construction also drew attention, making it a conversation piece at their product launch.

The design quickly gained attention online, with fans commenting on the character’s expressive look and the overall craftsmanship. Several users requested similar pins, and the initial batch sold out within days.

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What Makes Hipins Different

This project demonstrates what sets Hipins apart in the enamel pin industry:

• Close Client Communication: We involve clients at every step with previews, updates, and technical guidance.
• Custom Engineering: We create dedicated molds and solutions tailored to your concept.
• Advanced Printing: Our UV print method retains every tiny detail—perfect for facial features and illustration-style designs.
• Full-Service Management: From design support to final delivery, we handle everything in-house with full transparency.

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FAQ

Q1: Why use printing instead of enamel for this design?
Printing allows for detailed artwork like facial expressions, shadows, and gradients—features that traditional enamel can’t reproduce without loss of detail.

Q2: Can I request a custom shape with multiple parts like this?
Absolutely. We can develop custom multi-piece pins, including connectors and movable parts. Just share your sketch and we’ll advise you on production feasibility.

Q3: How long does a project like this take?
Standard production is 2-3 weeks. For complex, multi-part designs, we provide updates at each stage to keep you informed. Rush orders are also possible.

Q4: Will I see previews before production starts?
Yes. We offer free digital artwork previews and unlimited revisions before mold production begins.

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Conclusion

The Forest Friends pin is a tribute to creativity, collaboration, and craftsmanship. It reflects what can happen when a unique vision is paired with advanced production expertise. Whether you’re designing original characters, game merchandise, or limited-edition collectibles, Hipins is your trusted partner in creating unforgettable custom pins.

Want to bring your fantasy design to life?

Visit: www.hipins.com
Email: sales@hipins.com

Let us help you turn your characters into cherished enamel art.

At Hipins, we don’t just make pins—we bring iconic moments to life in metal and color. One of our recent standout projects was a custom pin commissioned by a dedicated anime merchandise collector, featuring two beloved characters from Naruto: Sasuke and Sakura.

The final piece? A dazzling, oversized pin with layered design, gold plating, glitter effects, and storytelling panels integrated into a single unified frame. The road to completion wasn’t easy—but for Hipins, challenges are opportunities to prove our craftsmanship and commitment.

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Client Vision: Capturing Emotion in Metal

The client approached us with a bold idea: a large-format pin that would portray Sakura embracing Sasuke, surrounded by vivid, emotional comic-style panels. It wasn’t just about the characters—it was about translating emotion, nostalgia, and fandom into a wearable work of art.

The initial sketch showed overlapping elements, depth-rich backgrounds, multiple dialogue bubbles, and delicate facial expressions. From the very first draft, it was clear this pin would stretch the limits of both scale and detail.

Our first step? Turn imagination into precision-ready artwork.

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Detailed Artwork and Engineering Challenges

This was not a typical enamel pin. It featured:

• Multiple layered sections
• Varying heights for raised and recessed metal
• Fine-line comic panels
• Integrated glitter zones
• Smooth yet bold gold-plated outlines

Our design team worked hand-in-hand with the client to define which parts should be raised, which areas would hold glitter, and how to preserve manga-like emotion in each expression.

Several parts had to be redrawn, rebalanced, and resized so the entire piece would remain manufacturable without losing character clarity. We also adjusted certain elements to ensure that they wouldn’t be swallowed during plating or printing.

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Molding and Sample Corrections: Real Collaboration

Once the design was approved, we began mold creation. Due to the sheer size and complexity, we used reinforced steel molds with carefully plotted height variations.

After the first mold test, we noticed minor loss of sharpness in smaller panels. The solution? We quickly revised the mold depth and added enhanced borders to preserve key dialogue scenes.

The client was involved throughout, reviewing:

• Mold preview photos
• Engraving sample shots
• Structural edits

Every piece of feedback was quickly implemented.

This phase involved two rounds of sampling—but we believe the best results come from collaboration, not shortcuts.

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Base Production and Gold Plating: A Gleaming Foundation

With the mold finalized, we began base pin production. Each blank was cast using durable zinc alloy to withstand the weight and detail. The next stage was gold plating—an elegant, radiant finish chosen to offset the pin’s intense pink and violet hues.

Our plating technicians ensured a smooth and consistent gold tone that wouldn’t dull under epoxy or glitter. Every batch underwent manual inspection to avoid bubbling, discoloration, or dull edges.

This isn’t just gold for looks—it forms the foundation of the visual impact.

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Glitter and Depth: Elevating the Visual Experience

To amplify the pin’s magical energy, we introduced glitter powder into select background zones, particularly the swirling pink vortex behind the characters.

This effect added sparkle without overpowering the print, and it created a shimmering movement when the pin caught the light—especially useful for collector photos or display lighting.

Glitter was sealed under epoxy to prevent flaking and preserve clarity, making the pin not only eye-catching but durable.

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Final Assembly and Quality Control

Every element of the pin was precisely aligned during printing and epoxy coating. Given the pin’s large size and multi-panel layout, even a small shift would ruin the composition.

We implemented a multi-stage inspection process:

1. Visual check for plating and outline quality
2. Color proofing against original design
3. Manual glitter consistency check
4. Final shape and pinback alignment

Only the best went into final packing.

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The Result: One Pin, Countless Emotions

When the client received the finished pins, the feedback was glowing. Not only did the product reflect the original concept, it exceeded expectations in depth, color vibrance, and overall emotional impact.

They shared the pin on social platforms where it quickly gained attention from other fans, with many expressing interest in similar designs.

It’s a perfect example of how Hipins turns complex ideas into collectible art—no matter the scale.

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What Makes Hipins Stand Out

• Expertise in Complex Projects: Whether it’s multiple layers, glitter, or oversized formats, we bring precision to complexity.
• Real-Time Collaboration: Clients are involved in every phase—mold, sample, plating—ensuring alignment at each step.
• Full-Service Project Handling: From idea to packaging, we manage artwork, materials, timelines, and feedback loops.
• Creative Enhancement: We don’t just follow instructions—we suggest improvements that make your design even better.

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FAQs

Q: Can you produce large pins like this regularly?
A: Absolutely. We specialize in complex and oversized pins and have the equipment and team to support large-scale creative projects.

Q: Does glitter fade or fall off?
A: No. We seal all glitter layers with a protective epoxy coating, ensuring durability and long-lasting brilliance.

Q: What happens if I need to revise the design mid-way?
A: No problem. We’re flexible and responsive—we offer sampling, feedback revisions, and reproofing if needed. Your satisfaction is our mission.

Q: How long does a project like this take?
A: Depending on complexity, 3–4 weeks including revisions. For urgent orders, we offer free rush service.

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At Hipins, we don’t shy away from the hard pins—the layered, the glitter-filled, the oversized. We embrace them. Because behind every “difficult” pin is a story worth telling—and a customer worth impressing.

At Hipins, we believe that every pin—no matter the size—deserves to be crafted with care, precision, and a deep respect for detail. That philosophy was once again proven in a recent project for one of our returning clients: a 1.58-inch custom pin featuring soft enamel combined with printing techniques, finished with luxurious gold plating, and delivered in PVC sleeves with bubble wrap protection.

Though compact in size, this pin reflects everything we value at Hipins: craftsmanship, consistency, and customer satisfaction.

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Design & Artwork: Translating Vision into Precision

As with every custom project, our collaboration started with a detailed exchange of design ideas and sketches. The client had a clear concept in mind—sharp lines, vivid contrast, and a glossy golden finish—but also needed guidance on how to bring the idea to life within the limited space of 1.58 inches.

Our in-house design team stepped in with a detailed digital rendering, optimizing the visual hierarchy to maintain clarity at a small scale. We also ensured the lines were bold enough to support soft enamel filling without compromising detail—especially important since this pin also included printed elements for finer decoration and shading.

Each artwork file was triple-checked before mold creation, ensuring color separations, stroke widths, and print zones aligned perfectly. The client’s feedback? “Exactly what I imagined.”

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Mold Making & Die Striking: Precision at Every Turn

Once the artwork was finalized, our technicians moved forward with mold fabrication. Despite the small size, the die required a high level of precision—particularly because the pin used dual processes (enamel and printing) that demand perfect alignment.

The die-struck base was created using high-strength steel, and each blank (also known as the “raw pin”) was carefully punched and deburred. This step is where decades of craftsmanship show their value: no rough edges, no burrs, just clean and crisp outlines ready for finishing.

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Enameling & Printing: A Blend of Texture and Color

With the raw pins prepared, our production moved on to soft enamel filling. Each recessed area was filled with vibrant enamel, then baked to harden and set. Unlike hard enamel, soft enamel gives a slight texture to the surface, offering visual depth and tactile interest—a great fit for this client’s design.

But the star of the show was the additional printing layer applied after enameling. This allowed for intricate details like highlights and shadows that enamel alone could not achieve. Using our precision printing equipment, we aligned the artwork with exacting care, creating an image that truly popped.

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Gold Plating: Adding a Luxe Finish

To elevate the pin’s overall appearance, we used gold electroplating to give the metal surface a rich, warm sheen. This not only enhanced the contrast with the enamel and printed elements but also added a sense of value and professionalism.

At Hipins, all plating is done in-house using environmentally responsible methods. Our plating baths are monitored daily to ensure color consistency and durability—especially important for small pins, where minor flaws are more easily noticed.

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Inspection, Assembly & Packaging: Because Every Detail Matters

After the final polish, every pin went through our multi-stage inspection process, where we check for:

• Color accuracy
• Print alignment
• Enamel smoothness
• Plating uniformity
• Backside finish and pin post integrity

Only after passing inspection were the pins assembled with high-quality butterfly clutches, then packed into individual PVC sleeves with bubble protection to prevent any scratches during shipment.

Though the project involved a relatively small quantity, we maintained the same rigorous standards we apply to large-scale orders.

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Client Feedback: Quality That Speaks for Itself

Upon delivery, the client responded with genuine excitement:

“I’ve worked with a few pin suppliers before, but the attention to detail here blew me away. From the plating to the print—everything was flawless. I’ll definitely be coming back for more.”

This kind of feedback fuels us to keep pushing the boundaries of what we can achieve with small-format pins.

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Innovation Spotlight: Micro-Scale Storytelling

Inspired by this project, our team also developed an internal case study on maximizing visual storytelling in small spaces. We challenged ourselves to create a 1.2-inch pin featuring transparent enamel layered over a printed background, giving a “stained glass” effect. Though smaller than most pins we make, it successfully conveyed a complex scene: a fox curled under a crescent moon, with fine printed stars twinkling behind translucent enamel.

The success of this test pin led to a broader initiative at Hipins: exploring new hybrid techniques that combine print, enamel, and metal sculpting—even on the smallest surfaces.

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Why Small Pins Deserve Big Attention

In the world of customization, size should never determine effort. A small pin worn on a collar or bag still carries a story, a message, or a brand. It might represent a fandom, a cause, or a company’s identity.

At Hipins, we approach every project—big or small—with the same commitment:

• Expert guidance at every step
• Fast, responsive communication
• Factory-direct pricing
• Reliable quality assurance
• On-time global delivery

Because we know that in the world of custom pins, every millimeter counts.

Design and Production Specifications

The Anna design was created as a highly detailed hard enamel pin with printing elements.
The specifications included a 4-inch vertical format, gold metal plating, and a layered art style featuring floral patterns and a serene figure. The artwork incorporated more than 20 distinct color codes, utilizing raised gold metal lines to separate areas of translucent and opaque enamels. Some parts of the design required special techniques: UV printing over clear enamel zones to achieve delicate highlights, and a 100% round gloss oil finish on specific details to create a depth effect.

Each pin is equipped with four rubber clutches to ensure stability and durability given its size and shape. The backside includes a custom backstamp featuring the client’s logo and limited-edition information. Packing specifications included individual PVC pouches and bubble bags to ensure safe transport and presentation.

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Communication Process

From the very beginning of the project, our team worked closely with the client to translate the concept into technical artwork that could be manufactured. Initial digital renders were shared, including color maps, plating references, and backstamp layouts. The client carefully reviewed these and sent helpful feedback, which we incorporated immediately.

During the development phase, we provided updates at every critical step—mold creation, color selection, and print layer mapping.
Some example responses from the client included:

• “I love the intricate flower details you added, they really elevate the piece.”
• “Thank you for showing the UV print overlay; it looks exactly how I envisioned. Please move forward.”
• “The proportions and colors are spot on now. Approved, payment sent.”

This collaborative approach ensured that every adjustment, such as refining the gradients on the flowers and adjusting the metal thickness for stability, met the client’s expectations before moving into production.

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Post-Production and Client Feedback

After artwork approval, we proceeded with mold fabrication, a step where the design is translated into a physical template. Once the mold was done, raw metal bases were stamped and polished. Our artisans then applied the multiple enamel layers, carefully filling each zone with translucent, pearl, and glitter effects as specified. After wet grinding to smooth the surface, UV printed details were added on top of selected areas. A protective gloss oil layer was applied as the final touch to make the pin vibrant and durable.

Every finished pin underwent strict quality control (QC), where our team checked for color accuracy, smooth surfaces, and precise backstamp placement. After packaging, the batch was shipped securely.

The client’s final response was very positive:

• “The finished pins look even better than I imagined. The colors are vibrant, and the details are amazing.”
• “Thank you for keeping me updated through the process. I appreciate the attention to detail and quick turnaround.”

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Project Impact

The Anna design stands out as a premium collectible piece thanks to its mix of traditional hard enamel craftsmanship and advanced UV printing techniques. Its tall vertical shape and artistic floral theme give it a unique presence, making it both a display item and a functional accessory. This project also demonstrates how our team at HIPINS adapts to complex designs and maintains clear, friendly communication with our clients throughout the entire process.

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Frequently Asked Questions (FAQ)

Q1: What materials were used in the Anna enamel pin?
A1: We used high‑quality brass with gold plating, hard enamel fills, UV printing, and a clear gloss oil finish to achieve the detailed and durable result.

Q2: How did you ensure the colors matched the artwork?
A2: We followed Pantone color codes, sent detailed previews for approval, and performed multiple QC checks during and after production to ensure accuracy.

Q3: Can you customize backstamps and attachments?
A3: Absolutely. For Anna, we used a custom backstamp and provided four rubber clutches. We can tailor these details based on your branding or functional needs.

At Hipins, trust is not built overnight—it’s forged through consistent quality, reliable service, and shared success. In this latest case study, we proudly present a project that exemplifies the power of long-term collaboration: a repeat customer placed a large-volume order of two custom pins without requesting any sampling. This level of trust didn’t happen by chance—it’s the result of years of seamless cooperation, outstanding results, and unwavering commitment to excellence.

Project Overview: Two Variants, One Seamless Process

The order included two distinct pin designs—Model A and Model B—both sharing the same structure but differing in color palette and finish. Unique effects were used in both versions, including:

• Pearlescent powder gradient (non-mixed)
• Transparent sandblast fill

Thanks to our streamlined internal processes and experienced team, the order was completed swiftly, and the final product exceeded expectations—both in visual appeal and production speed.

Let’s take you behind the scenes of how we made it happen, from mold making to the final boxed pins.

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1. Mold Creation: The Blueprint of Precision

As no sampling phase was required, our production process began directly with mold making. Since we had previously worked with this client, we already had a deep understanding of their brand standards and design expectations. However, the new design still required technical accuracy, especially because two separate color schemes would rely on the same base mold.

Innovative approach:
To avoid minor misalignment or inconsistencies across the A and B versions, our engineers implemented a double-verification process during CNC mold engraving. Using 3D software simulation, we ensured that each groove and level of relief would accommodate both color sets without spillage or imbalance.

We then hardened and polished the mold with our precision heat treatment techniques, ensuring long-lasting durability for large-volume production. The mold was ready in under 48 hours.

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2. Coloring: Precision Gradient with Pearlescent Powder

The coloring stage was where the pins truly began to shine—literally. Both pins used pearlescent powder, but in gradient form and without mixing. This technique is notoriously difficult because:

• The powder tends to settle quickly.
• Achieving a smooth gradient requires expert layering and precise timing.

Our innovation:
We applied a “step-feed” color layering process developed in-house, allowing us to control the density and dispersion of the pearlescent particles across each section of the pin. By using low-speed automated dispensers and manual gradient adjustments, we created a smooth transition that looks like soft waves under light.

Each pin was baked in a humidity-controlled oven to lock in the gradient effect and prevent pigment migration. Model A used cooler tones—sky blue to lavender—while Model B adopted warmer transitions of amber to rose pink.

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3. Special Effects: Transparent Sandblast Application

Next came the application of transparent sandblasting, a technique that creates a frosted texture within transparent enamel areas. This effect adds both depth and a unique tactile quality to the pins.

We created micro-etches within specific zones of the mold, then applied high-clear epoxy infused with fine glass powder. Once cured, the result was a semi-transparent, matte-like appearance—eye-catching but subtle.

This feature was key to distinguishing the high-end look of these pins and aligns perfectly with the client’s premium brand image.

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4. Finishing Touches: Printing and Polishing

Though the pins didn’t require elaborate printed details, we did apply silkscreen outlines for branding clarity and enhanced contrast. Our silkscreen frames are custom-fitted to every batch, ensuring sharp and consistent application.

Polishing was done in two stages:

1. Tumbling polish to smooth out edges and remove excess debris.
2. Manual high-gloss polish on the raised metal areas to add brilliance and visual contrast.

Each pin was then carefully quality checked under strong white light to catch any flaws in the enamel flow, metal finish, or printing alignment.

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Client Communication: Trust-Driven Efficiency

Because of our longstanding relationship with this client, the communication process was efficient and minimal. Still, we maintained:

• Full project tracking with visual updates.
• Batch-by-batch photo confirmation.
• Advanced notice of shipping and packaging specs.

As a gesture of appreciation, we offered free expedited shipping and added customized packaging at no extra cost.

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What Sets Hipins Apart in Repeat Orders

This project is a great example of how Hipins supports long-term clients through:

• Confidence in quality: Our clients trust us to deliver mass orders without sampling.
• Speed without compromise: We completed this high-volume, multi-effect project in record time.
• Material mastery: From pearlescent powder to transparent sandblast, we expertly handled complex finishes.
• Consistent communication: Even with minimal back-and-forth, we ensured every detail was confirmed.

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FAQs

Q1: Can you produce gradient colors without mixing them together?
Yes! Our team uses a special step-feed technique to apply pearlescent gradients in layers, keeping them distinct and smooth.

Q2: What is transparent sandblasting?
It’s a technique where frosted textures are created beneath clear enamel to give a soft matte effect. It adds sophistication to the pin’s look.

Q3: Do I need to sample before a mass order?
While sampling is recommended for first-time projects, returning clients with established specs may choose to go straight to mass production.

Q4: Can I combine different special effects in one pin?
Absolutely. We specialize in multi-technique pins that combine gradients, glitter, transparent fills, and screen printing.

Q5: How fast can you finish large-volume orders?
With our factory setup and optimized workflows, we can deliver most complex bulk orders within 7–12 days, depending on specs.

At Hipins, we believe that great craftsmanship is not just about creating beautiful pins—it’s about creating lasting relationships. One of our long-term clients recently returned with a new challenge: a highly detailed, double-layered enamel pin featuring a fantasy character. This piece required a gold-plated finish, precision alignment between two separate components, and a laser-engraved backplate. The result? A collectible-quality pin that exceeded expectations and demonstrated once again why Hipins is the trusted name in premium pin production.

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🔧 Design & Production Specifications

The pin features a prominent fantasy warrior figure—armored, fur-draped, and stoic. Every detail in his clothing, posture, and facial expression had to be captured precisely, which required a mix of advanced techniques:

• Structure: A two-piece pin construction (上下件 pin), including:
  • Top Layer: 2.0mm thick metal (gold-plated), cut to shape for the full-body character.
  • Base Layer: 2.5mm thick gold-plated metal with background illustration.
  • Components perfectly interlocked and soldered to maintain balance and alignment.
• Plating: Gold finish on both upper and lower layers, applied with uniform coverage and protective coating.
• Color Work:
  • Hard enamel used for the main character, with deep tones like black 4, cool gray, and warm browns.
  • Gradient pearl effect in the base (black 2-5625 Pearl, not stirred) for a mysterious, otherworldly touch.
  • UV print applied to enhance facial features, armor texture, and fine shadows.
• Printing:
  • Silkscreen print used for precision color matching in tight spaces.
  • Multiple black and gray tones layered for shading depth and realism.
• Back Design:
  • Laser engraving with limited-edition numbering (e.g., LE 35).
  • Custom brand logo and celestial elements to match the fantasy theme.
  • Equipped with dual rubber clutches for secure wear.

This pin measures approximately 73.3mm in height and 3.5 inches in length, giving it a dramatic, standout presence ideal for collectors and fans.

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💬 Communication Process: From Concept to Masterpiece

The client came to us with a reference illustration and a clear vision: a layered fantasy pin with elevated craftsmanship. From the beginning, our project team collaborated closely with the client on the following:

1. Artwork Breakdown:
   We reviewed the original artwork and translated it into manufacturable layers, marking out UV zones, enamel fills, gradient zones, and cutout areas.
2. Material Consultation:
   We recommended gold plating to match the regal tone of the character and ensure compatibility with the layered design.
3. Layer Assembly Planning:
   To ensure perfect fitment of the top and bottom pieces, we adjusted mold tolerances to within ±0.05mm—tight enough to lock cleanly without looseness.
4. Backside Customization:
   The client requested something more than a basic logo. We designed a celestial-style engraving with moon and star elements, tied to the pin’s lore.
5. Digital Proofing:
   Before sampling, we sent detailed vector files and rendered mockups for client confirmation. No revisions were needed—the client approved in full.

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🏭 Post-Production: Quality in Every Step

Production was completed in three phases:

1. Mold Fabrication and Plating:
   Mold files were CNC-cut, and both top and base metals were plated in gold. The pin sections were thoroughly polished to prevent plating blemishes.
2. Color Application and UV Printing:
   Enamel and pearl layers were hand-filled, cured, and sanded to an even level. UV printing followed, with close inspection to align critical details like eyes, belt, and background pattern.
3. Laser Engraving and Assembly:
   Each backing was laser-etched with edition numbers and logo before the top figure was soldered in position. Final polishing ensured a smooth finish throughout.

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🌟 Client Feedback: “This One’s a Masterpiece”

Upon receiving the sample, the client responded with a short but impactful review:

“This one’s a masterpiece. You’ve outdone yourselves again.”

They particularly praised:

• The stability and precision of the layered construction
• The balance between hard enamel texture and printed detail
• The creative use of the back engraving to tell a story

The pin was immediately approved for batch production, and the client has since placed pre-orders through their distribution channels.

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🔄 Lessons & Value for Future Clients

This project proved that even the most intricate ideas can become successful pins with the right manufacturer. Key takeaways include:

• Layered Pin Designs unlock more visual storytelling.
• Combining Enamel + UV Print brings illustrations to life with extra dimension.
• Laser-Engraved Backs can carry branding, edition marks, and lore elements—all in one.
• Mature Communication Process avoids rounds of revision and saves production time.

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FAQs

Q1: Can I do multi-layer pins with Hipins?
Yes, we can produce layered (上下件) pins with precision alignment. Let us know your concept and we’ll advise structure and plating combinations.

Q2: Will laser engraving fade over time?
No, we use deep laser engraving for durability. It remains legible and sharp for years.

Q3: How detailed can UV printing get?
Extremely detailed. We can print facial features, shadow gradients, textures, and even tiny symbols at high resolution.

Q4: Can I request custom shapes or back engravings?
Absolutely. We offer full customization including irregular shapes, mold cut-outs, and personalized engravings.

In the world of custom pin manufacturing, perfection isn’t easy to come by—especially not on the first try. But at Hipins, we’ve built our reputation on getting it right the first time, every time. A recent case proves exactly that. A long-time client approached us with a new design that required exceptional precision, including pearlescent powder, glitter accents, and gold plating. Despite the complex details, our team delivered a flawless enamel + print sample, approved instantly by the client.

First Impressions Matter – We Make Yours Shine

Within three seconds of seeing the final sample, our client said yes. That’s the power of seamless coordination, deep manufacturing knowledge, and attention to artistic detail. At Hipins, we understand that in custom merchandise, time is money. That’s why we ensure every trial piece is not just a draft—it’s a proof of excellence.

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Breaking Down the Artwork

This pin, titled “Nostalgic Embrace,” features a fairytale-style portrait of a girl gently holding a small chameleon. While charming at first glance, the technical execution behind it is far from simple:

• Metal Base: 2.0mm thick metal for durability and layered depth.
• Plating Finish: A two-style variation with gold and black nickel plating.
• Pearlescent Enamel: Applied in key sections such as hair, skin, and background using non-stirred pearl powder (+1785 Pearlescent, non-agitated for clarity and shimmer).
• Transparent and Sandblast Inks: Including #7489 transparent sandblast, ensuring gradients and transparency.
• Silkscreen Printing: For precise line details and smooth surface finish.
• Gold Glitter Powder: Adds sparkle to the dress and flower, enhancing the dreamlike feel.
• Back Design: Laser-engraved limited edition numbering and customized backstamp.

This pin is a fusion of fantasy illustration and real-world precision. And the best part? No resampling was needed.

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Why the First Try Worked

Many factories would require two or more rounds of sampling to achieve a result this polished. But Hipins didn’t. Here’s why:

1. Cross-Team Coordination: From design input to plating, our art team, production staff, and QC managers worked in lockstep.
2. Clear Artwork Communication: Each Pantone code, fill zone, and special finish was plotted with layered clarity.
3. Material Testing In-House: We test how pearlescent and glitter layers behave under curing and plating conditions, so there are no surprises.
4. Laser Precision in Execution: Backside engraving and pin placement followed millimeter-level accuracy, using shared molds to reduce cost without compromising quality.

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Innovation Inspired by This Project

This project inspired two new custom options for future pins:

1. Split Metal Style Pins

• Concept: Combine two plating finishes—e.g., gold on the front layer, black nickel on the backing layer—for dramatic contrast.
• Inspired By: The A/B style plating choices in this project.
• Result: Greater visual depth, especially for character pins or storytelling-themed designs.

2. Non-Stirred Pearlescent + Glitter Fusion

• Concept: Use non-agitated pearl powders in soft zones (e.g., skin, sky) and combine them with glitter zones (e.g., hair, clothing) using precise flow control.
• Inspired By: The successful separation of textures in this pin’s artwork.
• Result: Adds elegance without overwhelming sparkle, ideal for collectors’ editions.

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Trusted by Clients for a Reason

This client has worked with us for multiple projects, and this time, their trust paid off again. They provided the concept, we translated it into a viable pin within days—no delay, no modifications needed. This shows our deep experience in handling:

• High-saturation colors
• Pearlescent layering
• Transparent shading
• Glitter with durability

They not only approved the sample instantly but ordered production immediately, with no hesitation.

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Real-World Applications

This pin could fit beautifully into several markets:

• Collector’s Series
• Fantasy or Anime Merch
• Limited Edition Convention Swag
• Character IP Licensing

With its 52.6mm height and multi-finish design, it commands attention on bags, jackets, or display boards.

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FAQs About Similar Custom Pins

Q1: Can I use both glitter and pearl enamel on the same pin?
Absolutely. We apply each layer strategically to prevent contamination and ensure shine without sacrificing color clarity.

Q2: Will transparent effects show up clearly on small areas?
Yes, if designed correctly. Our art team will advise which zones work best for transparency, and we sandblast areas to enhance visibility.

Q3: Do you charge extra for silkscreen or laser engraving?
Silkscreen printing and laser engraving are included in our quotation based on design complexity. Most regular use cases fall within standard pricing.

At Hipins, every custom pin we create tells a story—not just of creativity and design, but of collaboration, problem-solving, and precision manufacturing. Today, we’re excited to share a behind-the-scenes look at one of our most vibrant and technically intricate projects to date: a colorful pin that combines UV printing and silk screen techniques to stunning effect.

This pin wasn’t just another order—it was a creative vision brought to life. From the very beginning, our long-time client came to us with a detailed idea, filled with unique colors, visual textures, and complex effects. They wanted a piece that would stand out both in finish and meaning, and we were fully committed to making it happen.

A Complex Vision with Clear Goals

What made this project special was its fusion of different print styles and materials. The client asked for two highly specific effects:

• Silk screen printing to capture crisp outlines and solid colors.
• UV gradient translucent printing to create a soft, glassy blend across the base—giving the pin depth, light play, and uniqueness.

Each element served a purpose. The silk screen layers defined character lines and details with clean precision, while the UV gradient added visual flow and motion to the pin’s center. Integrating both techniques on a small-scale pin posed challenges—but we knew exactly how to handle them.

From Concept to Metal: How We Delivered

Like all of our custom orders, we started by carefully analyzing the artwork. Our design team broke the project into stages:

1. Artwork Optimization: We worked with the client to adjust line widths, define printing boundaries, and ensure the UV gradient would flow seamlessly between the raised metal outlines.
2. Mold Creation: The mold was developed with specific consideration for the pin’s cutout areas and layered effects. Even minor adjustments were taken seriously—some areas that look like holes may just be recessed in the final item.
3. Base Production: The raw pin (blank) was struck and plated in gold, preparing the surface for color application.
4. Color Application: We handled silk screen printing first to lock in the base color palette and character expressions, followed by UV printing for the subtle gradient blend on the background element.
5. Quality Control: Throughout the process, each step was approved by the client and monitored by our internal team to ensure consistency across the full batch of 65 pieces.

Despite the complexity, production went smoothly—thanks to precise planning, years of technical experience, and open communication between our teams and the client.

More Than Just Manufacturing—A Partnership

One thing we take pride in at Hipins is that we don’t just “produce pins”—we co-create them with our clients. This project is a perfect example. The customer made multiple requests along the way, including special attention to color accuracy, gradient flow, and the visibility of raised metal. We never saw these as obstacles, but as opportunities to show how flexible and responsive we can be.

We provided free design revisions, production previews, and real-time progress updates, helping our client feel confident every step of the way. It’s this warmth, this human connection, that separates Hipins from a standard factory. We treat every idea with respect—because we know how much meaning it holds for the person behind it.

The Result: A Pin That Truly Shines

The final result? A brilliantly colored, finely detailed pin that tells its own story. From the whimsical character expression to the glowing effect of the UV gradient, every detail came through beautifully. The pin not only met our client’s vision—it exceeded it.

And for us, that’s the ultimate reward.

Why This Matters to Future Clients

If you’re considering creating your own custom pin—whether it involves advanced printing techniques like UV or a classic enamel finish—Hipins is ready. This case study shows that we:

• Handle complex multi-process pins with precision.
• Are open and collaborative at every stage.
• Deliver exactly what you imagine—or better.

We’ve been doing this for over 17 years, and each year only sharpens our edge. Whether you’re a wholesaler, a collector, or an artist looking to bring your character to life, we’re here to help.

Let your next pin be more than a product. Let it be a collaboration.

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FAQs

Q: Can Hipins combine different printing techniques in one pin?
A: Absolutely. We can combine silk screen, UV printing, glitter, translucent enamel, and more—depending on your design needs.

Q: How does Hipins ensure color accuracy?
A: We use Pantone Matching System (PMS) references and provide digital previews before production. We also run strict quality checks before mass production.

Overview

Creating custom enamel pins inspired by iconic anime characters is a rewarding blend of creativity and precision craftsmanship. This case study explores the development of a hard enamel pin featuring Shirahoshi, the beloved mermaid princess from One Piece. With a delicate balance of aesthetic elegance and material resilience, this pin was crafted for a collector’s merchandise series with demanding quality standards.

Client Requirements

The client requested a highly detailed hard enamel pin that captured the whimsical and delicate nature of Shirahoshi. Key requirements included:

• Size: Approximately 3.7 inches tall
• Material: Zinc alloy base with 2.4mm thickness
• Plating: Polished gold finish
• Color fidelity: Accurate to anime references, including gradient and translucent effects
• Backstamp: Custom logo design
• Attachments: Three rubber clutches for stability due to its larger size
• Packaging: PVC bag with bubble wrap

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Crafting Process

1. Design Translation and Layering
The illustration was carefully redrawn into vector layers, separating all metallic lines, fill colors, and printed details. Multiple layers were necessary to manage raised metal, recessed areas, and print overlays.

2. Enamel Color Specification
The color palette was mapped using Pantone and custom-coded references:

• Whites: PMS 705, 705 50%, 705 50%-stained glass
• Reds and pinks: 699 (adjusted to 698), 706, 693
• Accent black: PMS Black 7
• Transparent enamel: 7418-trans sandblast effect
• Gold metal: Defined for all linework and outlines

3. Material and Thickness
Zinc alloy was selected for its versatility in casting intricate details. A 2.4mm thickness was used to provide structural integrity for such a large pin.

4. Polishing and Plating
Post-enameling, the entire pin was hand-polished to ensure a smooth surface, highlighting the translucent and gradient enamel details under the gold plating. This step ensured that even the smallest ornamental flourishes—like Shirahoshi’s flowing hair—remained distinct.

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Client Interaction Highlights

From the first design draft, the client was highly involved and detail-focused. A notable piece of feedback included:

“Please make sure the stained glass areas are flat and ready for silk screen printing.”

We adjusted the enamel layering accordingly and confirmed by providing mockup visuals with highlighted areas for print-only zones.
Another round of feedback asked for a correction:

“Change 699 to 698 for better hue balance against the character’s tail.”
This precision helped us fine-tune the final coloration, ensuring high fidelity to the anime’s aesthetic.

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Production Workflow

• Stage 1: Mold engraving and die-cutting
• Stage 2: Manual coloring using injection for hard enamel, followed by high-temperature curing
• Stage 3: Surface polishing and fine grinding
• Stage 4: Plating in gold finish
• Stage 5: Post-plating inspection, printing of fine details, and backstamp engraving
• Stage 6: Attachment of three rubber clutches to reinforce grip for larger format
• Stage 7: Final QA and individual bubble-wrap packaging

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Post-Production Details

We paid particular attention to the subtle print areas, such as facial features and blush marks. These were applied after plating and polishing, using high-resolution screen printing. The back of the pin featured a custom logo, printed and laser-etched for permanence.

The final product was packed in individual PVC bags with internal bubble wrap to prevent any damage during shipping. A branded card insert was included upon client request for retail display purposes.

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Client Feedback

The customer was delighted with the outcome, stating:

“We were impressed by the high-quality finish and polished detailing. The transparent enamel parts turned out better than expected.”

Such feedback reinforces the importance of balancing design, color science, and technical feasibility in every step of the pin-making process.

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FAQs

Q1: Why choose hard enamel over soft enamel for anime pins?
Hard enamel offers a smooth, polished finish that matches the high-end feel expected from collectible anime merchandise. It’s more durable and colorfast compared to soft enamel.

Q2: How are translucent and stained-glass enamel effects achieved?
We use specialized transparent pigment fills layered under raised metal lines. The metal is polished before and after coloring to allow light to pass through the pigment cleanly.

Q3: What packaging is best for larger enamel pins?
We recommend PVC bags with internal bubble wrap and optionally, custom card inserts for retail. For pins over 2.5 inches, using 2–3 rubber clutches ensures secure attachment.

Q4: How long does production typically take?
Standard production takes 15–20 days post-proof approval. Custom features like gradient fills or multi-layer printing may extend the lead time slightly.

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Conclusion

This Shirahoshi enamel pin project showcases the power of thoughtful design and precise execution. By integrating intricate artwork with advanced enamel techniques, we brought an iconic anime character to life in collectible form. Whether for fandom collections or limited-edition merchandising, our enamel pins combine artistry with durability.

Want to create a pin that tells your story?
Contact us to bring your character designs to life with museum-grade detail and craftsmanship.

At Hipins, we often say that every detail tells a story—and sometimes, that story is told through multiple techniques layered with intention.

In this blog, we’re proud to spotlight another returning client’s project that challenged us to combine two powerful effects: silk screen printing and glitter enamel. The result? A festive custom pin full of texture, brilliance, and visual delight. And more importantly, a great example of how thoughtful craftsmanship can elevate a design far beyond basic enamel.

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🎁 The Concept: Holiday Cheer, Depth, and Sparkle

This holiday-themed pin features a charming orange cat peeking through a stack of brightly wrapped gift boxes, complete with bows, candy canes, and festive ribbons. While the idea seems simple on the surface, the execution demanded a much deeper level of production complexity.

“We want it to pop. Not just color-wise, but in texture. Some parts should be flat and sharp; others should shimmer or sparkle under light,” the client explained.

It was clear that standard hard enamel would not be enough.

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🛠️ Our Approach: Blending Screen Printing with Glitter Fill

✅ 1. Understanding the Design Zones

We first divided the pin’s design into different functional zones:

• Character and ribbons needed high precision (ideal for silk screen).
• Gift wrapping and bows needed shine and dimension (perfect for glitter).
• Background and outlines required strong contrast and clean fill (handled with raised gold metal and solid enamel).

✅ 2. Silk Screen for Sharp, Micro Details

In areas like the cat’s stripes and eyes, we used silk screen printing—a method that allows us to lay very fine ink lines on top of cured enamel. This ensured ultra-clean detail without interfering with the metal lines or adjacent glitter areas.

Example:
Color 492 (black) and 695 (dark red) were screen printed to highlight facial features, providing clarity that standard enamel borders simply can’t achieve.

✅ 3. Glitter for Festive Dimension

For the bows, wrapping paper, and gift base, we incorporated clear glitter mixed with translucent enamel (colors like 710 and 7730). This added sparkle that caught the light differently at every angle—bringing movement and energy into a static design.

Key Glitter Zones:

• Red gift ribbon (7730)
• Yellow package fill (575)
• Green base glitter (710)

✅ 4. Raised Metal Framing for Clean Transitions

To keep silk screen and glitter zones from bleeding into each other, we used raised gold metal lines to define every boundary. This not only protected visual integrity but also gave the pin a polished, premium feel.

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🧪 Innovation in Action: A Second Case for Validation

To validate this process, we worked with another client in the fantasy pin space. They created a celestial-themed pin where:

• Moon phases were glitter enamel
• Tiny star constellations were silk-screened in white ink
• The background was deep navy pearl enamel

The result was a balanced pin that shimmered in low light and retained sharp details on close inspection—exactly the kind of visual harmony possible only with dual-process layering.

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📦 Final Outcome: Complexity Made Simple

Despite the multi-step process, the final pins were completed in under 20 days—thanks to Hipins’ in-house print + glitter + polishing departments working in sync.

Every unit passed quality control, and the client later ordered a second batch with modified color schemes, further proof of satisfaction and repeat value.

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🔧 Why These Techniques Matter

Many pin manufacturers either avoid combining glitter with silk screen or struggle to control quality when doing so. At Hipins, our production workflow allows:

• Precision registration between raised metal and print zones
• Customized glitter grain sizes to match artwork intent
• Layered curing processes that prevent warping or bubbling

This makes us an ideal partner for creative designers, wholesalers, and merch shops who need reliable execution on multi-effect projects.

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❓ FAQs: Silk Screen and Glitter Pins

Q1: What is silk screen printing in pin making?
A: It’s a method where fine ink is printed over cured enamel using a mesh screen—ideal for details too small or delicate to mold in metal.

Q2: Does adding glitter increase production time?
A: Not significantly. With Hipins’ integrated glitter mixing and curing process, the additional time is minimal (1–2 days), with no compromise on quality.

Q3: Can I combine glitter, silk screen, AND pearl enamel?
A: Absolutely. We frequently create pins with all three effects, carefully mapped for clarity and visual balance.

Q4: Will glitter fall off over time?
A: No. We seal all glitter enamel under a clear epoxy layer or resin coat if needed, ensuring durability and wear resistance.

Q5: What kind of file should I send if I want both techniques?
A: Vector artwork (.AI, .EPS, .SVG) is preferred. Our team can help layer your design correctly for both printing and glitter zones.

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✉️ Ready to make your pin sparkle—without sacrificing precision?

At Hipins, we’re more than a factory. We’re a team of detail-obsessed creators who help brands and artists translate ideas into refined, collectible pins.

Introduction

At HIPINS, we specialize in turning creative visions into tangible art through premium enamel pin manufacturing. One of our standout projects involved creating a hard enamel pin set titled “Cat and Fox”, inspired by original character designs from a talented artist. The goal was to produce two high-quality collectible pins that reflect personality, style, and precise detail—without sacrificing durability or visual clarity.

This case study will walk through every stage of the production process: from concept translation and communication to final delivery, including design decisions, technical execution, and the overall client experience.

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Design and Production Specifications

The “Cat and Fox” pins are crafted using hard enamel with additional silk-screen printing, an ideal combination for projects that require vivid colors and intricate line work. These two characters, while sharing a similar silhouette and mold, express completely different personalities—one light and calm, the other darker and more dynamic.

Key Production Details:

• Size: 2 inches in height
• Material: Zinc alloy
• Plating: Raised gold metal for a rich, reflective finish
• Process: Hard enamel + silk-screen print for detailed illustration
• Clutches: Dual rubber backs for secure wear
• Backing: Custom backstamp logo (pomi pins)
• Packaging: Individual PVC bags for protection

Both designs shared the same mold to reduce costs and ensure consistent outlines, while the enamel fills, printed details, and finishing treatments varied to distinguish the two characters.

To bring these characters to life, we used over 20 unique Pantone colors, carefully matched to the digital artwork. Colors like 4975, 7612, 2032, and 7666 added depth to the darker “Fox” design, while 5205 (Pearl white) and 705 50% (translucent sandblasted pink) gave the “Cat” character a glowing, soft appeal. Small facial and hair details were captured using fine silk-screen lines, a method that allows even 1mm elements to remain crisp after plating.

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Communication Process

One of the highlights of this project was the smooth and open communication between the client and our design team. From the beginning, the client shared detailed reference artwork and trusted us to interpret the characters into a metal medium.

We provided digital mockups, showing the breakdown of enamel fills, metal outlines, and printing zones. After our initial draft, the client replied:

“Looks good. You can proceed please!”

Later, when the silk-print elements and subtle color adjustments were made to enhance facial clarity and character charm, the client commented:

“He looks way better now! We can proceed with mass for him. Thank you!”

The final approval came quickly:

“Thank you for the update. Approving both of these for enamel mass production.”

Having such a responsive and trusting client helped us stay efficient and make sure the finished product matched the creative intent. Our internal team also held two quality check meetings—once before electroplating, and once before printing—to ensure that every color and detail met our production standards.

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Mass Production & Finishing

After final approval, production was initiated. The process involved:

1. Mold engraving using a 2.0mm thick zinc alloy template
2. Metal stamping and cutting to form the base shapes
3. Plating with raised gold metal to provide visual contrast
4. Filling hard enamel colors precisely into recessed areas
5. Baking at high temperature for enamel curing
6. Wet grinding and polishing to smooth surfaces and level enamel
7. Silk-screen printing of detailed lines and facial features
8. Attaching rubber clutches and applying the custom backstamp
9. Final inspection and packing in individual PVC sleeves

Each step was carefully monitored by our QC team. The silk-printing layers required special alignment tools to make sure that eyes, mouths, and decorative motifs remained accurate within a tolerance of 0.2mm.

The end result was a pair of enamel pins that look and feel like mini works of art—bright, elegant, and collectible.

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Client Satisfaction and Impact

Upon delivery of product photos and videos from our factory, the client responded enthusiastically. They appreciated the visual accuracy, the finish quality, and the character presence.

“Exactly how I pictured it. Thank you so much for taking care of this!”

This project not only showcased our technical skills but also reinforced the value of strong artist-manufacturer communication. The fact that both pins were approved with minimal revision reflects our ability to understand an artist’s vision and translate it into a tactile form that preserves character identity.

The “Cat and Fox” set is now being prepared for direct sales and may eventually be part of a wider product line featuring similar fantasy-themed characters. It also received interest on social platforms like Instagram and Reddit, where fans responded positively to preview images and packaging showcases.

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FAQs

Q1: Why combine hard enamel and silk screen printing in one pin?
Hard enamel offers a smooth, durable finish ideal for long-term use. Silk screen printing allows for sharp, intricate details—especially for character eyes, facial expressions, and textures that would be hard to achieve using enamel alone.

Q2: Can I use one mold for multiple designs?
Yes! As long as the silhouette remains the same, one mold can be used for several color variants or character expressions. This saves cost and speeds up production time without compromising visual diversity.

Q3: How do I make sure my pin matches my original art?
Our team sends detailed previews and color breakdowns before production. You’ll see how lines are interpreted, what colors will be used, and where printing will be applied. We adjust based on your feedback until you’re fully satisfied.

At Hipins, we pride ourselves on turning creative ideas into high-quality custom pins that stand out in every way. In this case study, we’ll walk you through a recent project where a client approached us for a unique, detailed custom pin design that required precision, collaboration, and a keen understanding of both design and production. The result? A beautifully crafted pin that exceeded expectations.

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Design and Production Specifications: Turning an Idea Into Reality

Our journey began when customers a long-time fan of custom pins and an avid collector, approached us with a concept they had been working on for months. The design concept was intricate, with multiple layers and fine details that required advanced craftsmanship.

The client provided a detailed artwork that included specific requests for color schemes, finish types, and size. Their primary concern was ensuring that the final product reflected the vibrancy of the design while maintaining the structural integrity of the pin.

• Design Concept: The design was centered around a unique character illustration, with various shades and subtle details that needed to be highlighted through hard enamel for a smooth, glossy finish.
• Pin Dimensions: We carefully adhered to the client’s size requirements, ensuring the final pin had the perfect balance between boldness and elegance.
• Finish Type: The client specified a gold-plated finish, and to ensure the details stood out, we incorporated a soft enamel fill to enhance the color vibrancy and texture.

The combination of precise dimensions and high-quality finishes would not only reflect the character’s essence but also make it durable for long-term use. Our team understood the importance of getting every detail right, as custom pins often serve as collector’s items or special keepsakes, making quality paramount.

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The Communication Process: Listening, Adapting, and Perfecting

Communication is key when it comes to custom pin production. The client had a clear vision, but like many customers, they wanted to ensure every aspect was exactly as they envisioned. We worked closely with them throughout the entire process to guarantee their expectations were met at each stage.

• Initial Briefing: The client sent over their design and initial ideas, along with some suggestions for possible adjustments to improve the look. They requested a more vibrant color palette and a more prominent finish for certain elements to make them stand out.
• Mock-up Creation: Our design team got to work on creating a digital mock-up that reflected all of the requested changes. We made sure to incorporate the client’s suggestions, especially the enhanced details and vibrant colors.
• Client Review and Revisions: Once the initial mock-up was sent over, the client provided feedback, which we took seriously. They asked for some adjustments to ensure the contrast between elements was sharper, and we also fine-tuned the gold-plated finish for a more refined look.

Throughout this phase, we remained in constant contact with the client, ensuring they were happy with every change before moving forward. This back-and-forth collaboration ensured that the final design met both their expectations and our high-quality standards.

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Post-Production: Quality Control and Final Touches

Once the design was finalized and approved, we moved to the production stage. At Hipins, quality control is a critical part of our process, ensuring that each pin meets the high standards our clients expect.

• Mold Creation: Based on the final design, our skilled craftsmen created a highly detailed mold to ensure every fine line, curve, and shading was accurately reproduced.
• Production Process: The production process involved several steps, including die-striking, color filling, and polishing. The client’s request for vibrant enamel colors was achieved through the hard enamel filling technique, while the gold-plated finish was applied with meticulous attention to detail to ensure durability and an elegant sheen.
• Final Inspection: Once the pins were produced, they underwent a thorough inspection to check for any imperfections in the enamel or finish. Each pin was individually examined to ensure consistency in color and detail.

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Client Feedback: Satisfaction Guaranteed

After the final production, the pins were carefully packed and shipped to the client. Upon receiving the order, the feedback was overwhelmingly positive. The client was thrilled with the outcome and expressed their satisfaction with our ability to meet their requirements while offering suggestions for improvements throughout the process.

Here’s what the client had to say:

“Working with Hipins has been a great experience. From the design process to the final product, they really listened to my needs and made sure every detail was perfect. The pins look fantastic, and the quality is unmatched. I’m excited to start showcasing them in my collection!”

This feedback not only reassured us that we had met the client’s expectations but also reinforced our commitment to delivering high-quality, customized pins. We believe that maintaining open communication throughout the process ensures a smooth and positive experience for both parties, and this project was no exception.

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Conclusion: The Importance of Collaboration and Precision in Custom Pin Production

This case study highlights the key elements of successful custom pin production: from understanding the client’s vision to maintaining transparent communication and ensuring the highest quality in production. At Hipins, we strive to meet every client’s needs, whether they’re looking for a simple design or a highly detailed, intricate custom pin.

Our ability to adapt to client feedback, offer suggestions for improvements, and deliver exceptional quality has earned us long-term partnerships with clients across various industries. We understand that each custom pin is more than just a product — it’s a representation of the client’s brand, vision, and creativity.

If you’re looking for a reliable pin manufacturer that can bring your ideas to life with precision and care, we’d love to work with you. Hipins has over 17 years of experience in creating custom pins that exceed expectations. Let’s make your next project a reality!

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Call to Action

Feel free to reach out to us for any inquiries, or visit our website to explore our wide range of custom pin options. Whether you have a detailed design or a simple concept, we’re here to help you bring it to life with quality craftsmanship and professional service.

Disney fans and enamel pin collectors alike will fall in love with this exquisite hard enamel pin featuring none other than Ariel—the beloved mermaid reimagined in full floral fantasy. This premium-quality collectible combines artistic elegance, dreamy colorwork, and craftsmanship that elevates it beyond your average accessory.

Ariel Like You’ve Never Seen Her

This unique pin presents Ariel with flowing red hair surrounded by pastel blossoms in full bloom. The design captures her in a moment of calm beauty—dreamy eyes, soft smile, and a nature-inspired setting that mirrors her inner world.

Standing at 3.5 inches tall, this oversized pin is perfect for serious collectors who crave a bold centerpiece. From her rosy blush to the golden accents on her dress, every detail of Ariel’s expression and attire is lovingly rendered.

“Our client said: ‘This version of Ariel feels so alive—whimsical, soft, and radiant at the same time.’”

Behind the Design: From Lavender x Silvy Pins

Created by the talented duo at Lavender x Silvy Pins, this design blends fan art with refined visual storytelling. Known for romantic, nature-infused character reinterpretations, the creators have built a strong following for their emotionally resonant pieces. This pin is no exception.

The creators opted for a hard enamel process to capture Ariel’s magical elegance in the best possible light. The result? A smooth, jewel-like finish that’s both luxurious and durable.

Craftsmanship Details

This pin is made using imitation cloisonné (hard enamel) techniques, ideal for highlighting clean metal lines and saturated color fields. It’s the preferred choice for premium pins due to its polished, level surface and durability.

Key specifications include:

• Material: Zinc alloy
• Plating: Gold metal finish
• Color fills: Over 20 PMS shades, including pearlescent pinks, soft purples, and transparent sandblasts
• Attachment: Dual black rubber clutches for secure display
• Backstamp: Custom logo with “Lavender x Silvy Pins – LE35”
• Packaging: Each piece comes sealed in a PVC bag with protective bubble wrap

With its shimmering pearlescent highlights and delicate floral motifs, this pin embodies both fairy tale charm and fine-art elegance.

“The customer noted: ‘The detailing in the hair and flowers is next level—absolutely stunning craftsmanship.’”

Limited Edition Appeal

This piece is marked with “LE35”, meaning only 35 pins were produced—making it a true limited-run collectible. Each unit is individually numbered and underwent full quality control checks before packing, ensuring your Ariel arrives in flawless form.

The color palette, featuring soft Pantone pinks (like 230, 2365), coral reds (200, 176), and shimmering lilacs (2716), was carefully curated for maximum visual impact.

A Perfect Gift for Disney Collectors

Whether you’re a fan of The Little Mermaid, a pin board designer, or someone who collects character-themed artwork, this pin checks all the boxes:

• Visually expressive
• Premium quality
• Limited edition
• Backed by respected creators in the pin community

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FAQs

Q1: What is hard enamel, and how is it different from soft enamel?
A: Hard enamel (also called imitation cloisonné) is polished flat so the enamel sits flush with the metal borders. This gives it a glass-like, high-end finish. Soft enamel has a more textured, sunken look and is often less durable.

Q2: Can I wear this pin or is it mainly for display?
A: It’s designed for both! With its secure rubber backing, you can safely wear it on jackets, backpacks, or display it on cork boards.

Q3: What does LE35 mean?
A: “LE35” stands for “Limited Edition of 35.” Only 35 units were produced, making each pin part of a small exclusive run.

Q4: Who made this pin?
A: The creators are Lavender x Silvy Pins, an indie design duo known for their character-driven, high-detail enamel pin series.

Q5: How is the pin packaged for shipping?
A: Each pin is packed in a PVC bag with bubble protection to prevent damage during transit.

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Conclusion: A Masterpiece of Mermaid Magic

This Ariel hard enamel pin is more than fan art—it’s a celebration of storytelling through fine craftsmanship. From the shimmering details to the elegant floral framing, every feature has been designed with collectors in mind.

Backed by the creative vision of Lavender x Silvy Pins, this limited edition piece is a beautiful tribute to one of animation’s most beloved heroines.

If you’re lucky enough to grab one—cherish it. This is the kind of collectible that becomes a centerpiece in any pin collection.

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1. Project Overview

A boutique collectibles brand approached Hipins with a romantic concept: a sleeping‑beauty‑inspired couple captured in a single pin, destined to be the centerpiece of a limited‑edition drop. The vision was clear—storybook lines, cinematic shading, and regal colors—but the execution required absolute precision. Over two formal revision rounds plus dozens of micro‑tweaks, Hipins’ design, production, and service teams worked in lockstep to transform early sketches into a flawless, hand‑polished reality.

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2. Client Brief & Initial Challenges

Key objectives

1. Screen‑accurate palette. The client demanded Pantone‑perfect blues, golds, and romantic reds.
2. Graceful line work. Fine outlines had to remain crisp after plating; no loss of definition allowed.
3. Large format without warping. At 80 mm tall, the pin needed reinforced posts and anti‑warp gating.

Pain points identified

• The client’s initial art used CMYK references rather than Pantone chips, introducing color‑matching risk.
• Several curls of hair and the male lead’s sleeve required line thickness below 0.15 mm—near the tolerance limit of soft enamel.
• A layered shading request (subtle dress highlights) challenged traditional color boundaries for a single‑layer pin.

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3. The Iteration Journey

Milestone	Action Taken	Result
Version A	Imported CMYK art, generated Pantone conversion, flagged 11 risky lines, shared mock‑up.	Client approved palette but requested brighter skin tone & adjusted hair curl.
Revision 1	Modified skin to Pantone 2367, thickened five hair strands, added shading split lines.	Client loved hair but wanted deeper red on sleeve; line adjusting still needed.
Revision 2	Switched sleeve red to Pantone 2077, re‑tuned line weight under microscope, added a 0.05 mm offset to avoid merging after plating.	Client signed off 100 % on digital proof; green‑lit mold cutting.
Pre‑Production Sample	Delivered fully plated, enamel‑filled sample with high‑resolution photos and a hand‑held video under daylight.	Client requested only one micro‑adjustment: crown gem sparkle screen‑print layer.
Final Approval	Added screen‑print highlight, shipped second sample within 48 h.	“Perfect—go to mass production.”

Total calendar time from first contact to mass‑production green light: 26 days.

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4. Innovation Highlights

Innovation	Why It Mattered
Digital Shadow Simulation	Our CAD team overlaid semi‑transparent layers to preview enamel depth, ensuring the dress highlights didn’t flatten after fill.
AI‑Assisted Pantone Mapping	A custom script compared CMYK source values with our 1,800‑color Pantone database to recommend the top three matches by ΔE < 2.0.
Micro‑laser Line Thickeners	For sub‑0.15 mm paths, we used laser engraving to deepen channels by 0.02 mm, allowing enamel to seat without overflow.
Reinforced Post Architecture	Two 0.9 mm posts sit on a hidden crossbar to resist bending at large format sizes.
Eco‑Choice Plating Baths	We switched to a cyanide‑free gold bath; same luster, reduced environmental load, approved by the client’s sustainability team.

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5. Quality Assurance & Delivery

1. Mold Precision — CNC‑milled steel die with <0.01 mm variation, verified by optical comparator.
2. Enamel Filling — Soft enamel placed by syringe, followed by a two‑stage bake: 160 °C for base cure, 180 °C flash set.
3. Polishing — Three‑step (coarse, fine, jewel rouge) hand polish beneath 600‑lux lighting for scratch detection.
4. Electro‑Plating — 0.25 µm gold layer, then anti‑tarnish dip for extended shelf life.
5. Screen Print & Epoxy — Crown gem received a micro sparkle print beneath optically clear epoxy, adding jewel depth.
6. 100 % Inspection — Every pin viewed under 5× optic; tolerance for enamel pits: ≤0.05 mm. Final batch defect rate: 0.6 % (well below our 1.5 % ceiling).
7. Protective Packaging — Each pin mounted on velvet‑touch backer, inserted into plant‑based OPP sleeve, topped with corner‑guard carton inserts.

Dispatch left Shanghai on a Wednesday and hit the client’s U.S. fulfillment center the following Monday—two days ahead of launch.

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6. Project Outcome

• Sell‑through: Entire 500‑piece edition sold out in 41 minutes.
• Social Buzz: #FairyTalePin received 1,600 user posts within 72 h; most praised color accuracy and romantic pose.
• Client Quote: “Hipins lived up to every promise—fast, flexible, and pixel perfect. Our toughest revision cycle to date, yet the smoothest execution.”
• Return Business: Client placed two follow‑up orders the next quarter, including a glitter variant and matching charm series.

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7. Frequently Asked Questions

FAQ	Answer
How many revision rounds are included in standard pricing?	We include up to three digital revision rounds at no extra cost. Minor color swaps or line tweaks inside those rounds are unlimited.
What if I need physical samples before mass production?	One painted sample is complimentary. Extra variants incur only the courier fee.
Can Hipins match non‑Pantone references?	Yes. Provide RGB, CMYK, or physical swatches; our AI mapping tool converts them into the closest Pantone formulas.
How do you prevent large pin from warping?	We add hidden crossbars, use thicker brass (≥1.8 mm), and employ controlled cooling racks to relieve thermal stress.
What plating options are eco‑friendly?	Our cyanide‑free 14 K gold, nickel‑free black dye, and recycled copper plating meet RoHS & REACH standards.
Typical timeline from concept to shipping?	Digital proofing: 5‑7 days. Mold & sample: 10‑12 days. Mass production: 12‑15 days. Shipping: 3‑5 days express.
Minimum order quantity?	50 piece per design, but volume discounts trigger at 100, 250, and 500.
Are there hidden fees?	No setup or mold charges are hidden; all costs appear in the first quotation, including optional add‑ons like glow enamel or glitter.

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8. Key Takeaways & Next Steps

1. Transparent Communication Saves Days. Real‑time photo and video proofs eliminated guesswork and kept the project under 30 days.
2. Tech + Craft = Zero‑Compromise Detail. AI color mapping and laser‑enabled micro‑lines let us honor the original art without inflating cost.
3. Eco Minded, Premium Finish. Clients no longer have to choose between sustainability and shine.
4. Flex Wins Loyalty. Accommodating late‑stage color tweaks built trust that translated straight into repeat orders.

1. Setting the Stage: A Client with a Celestial Vision

When an American art brand approached Hipins to create a Sailor‑inspired collectible, their brief was crystal clear: “We want a layered pin that captures cosmic energy, pastel magic, and uncompromising detail.” The concept called for a two‑tier pin on pin structure—an upper character layer floating over a dreamy background scene—so that every fan could hold a miniature galaxy in the palm of a hand. From day one, both teams agreed that only meticulous craftsmanship could transform such an ambitious idea into a tangible, shimmering reality.

2. From Sketch to Digital Blueprint

Our in‑house design crew kicked off with iterative sketches to lock down proportions between the primary hero layer and the background disc. Once our client approved the silhouettes, we converted artwork into vector files, assigned Pantone references for each enamel fill, and simulated shadow depth to ensure that, once stacked, the upper layer would cast just enough natural shade to achieve a 3‑D pop. Early digital proofs also mapped drill points for the posts that would ultimately unite the two metal layers into one sturdy, seamless pin.

3. Engineering the Pin on Pin Architecture

A pin on pin project is always an engineering dance:

1. Mold & Die Creation – We milled two separate steel dies, each engraved with a different tier of the design.
2. Blank Stamping – Brass sheets were stamped, trimmed, and deburred to produce perfectly crisp blanks for both tiers.
3. Post Alignment – We added extra‑long posts on the top tier so they could pass through the lower tier and solder cleanly, guaranteeing durability without visible weld marks.
4. Tolerance Testing – Micron‑level checks confirmed that stacked layers would align under ±0.05 mm variance—critical for symmetrical visuals.

4. Breathing Color into Metal

With raw metal anatomy perfected, we moved to the color lab:

• Soft Enamel Filling – A pastel palette of blush pink, starlight yellow, and galaxy violet filled recessed areas. Capillary action ensured even spread without overflow.
• Glitter & Transparent Inks – For the magical staff and gemstone elements, we mixed iridescent flakes with transparent base to catch light from every angle.
• Spot Screen Printing – Micro printing added white highlights in the eyes, giving life to the character layer.
• Epoxy Dome for the Crystal – A micro dome over the top gem brought extra depth, magnifying the geometric facets underneath.

Drying rooms set at 180 °C locked color in under ten minutes per cycle, preventing dust intrusion and color shift.

5. Perfecting the Finish

Surface finishing can make or break a pin. We chose:

• 14 K Champagne Gold Plating – Warmer than standard gold, it complements pastel colors without overpowering them.
• Luxury Hand Polishing – Each edge and star was buffed three times, moving from 320‑grit to jewel rouge, achieving a mirror sheen.
• Anti‑Scratch Clear Coat – A nano‑layer seal keeps the front face fingerprint‑free during handling at conventions.

Only after all finishing steps were both tiers ultrasonically cleaned, oven‑dried, and moved to the assembly line.

6. Assembly: Where Two Become One

Using custom jigs, our technicians inserted extended posts of the upper layer through the background tier, applied lead‑free silver solder, and flash‑heated joints for two seconds. This rapid, localized heat prevented enamel reflow yet delivered rock‑solid bonding. Each assembled unit then underwent a drop test—80 cm onto softwood—to verify no lateral shift between tiers.

7. Quality Control & Client Communication

Throughout the 28‑day cycle, we issued four milestone reports:

1. CAD approval
2. First article photo set
3. Mid‑production color check video
4. Final assembly inspection sheet

Real‑time messaging ensured our client could request tweaks—like widening the gemstone outline by 0.1 mm—without disrupting the timeline. In the final QC round, we scrutinized 100 % of units under 5× magnification, rejecting any with color pits larger than 0.05 mm. The accepted batch posted a defect rate of just 0.8 %, well below our 1.5 % internal threshold.

8. Packaging & Logistics

Collectors value presentation, so each pin rested on a custom‑printed backer card wrapped in a biodegradable OPP sleeve. We added corner guards to carton interiors, reduced vibration with eco‑friendly honeycomb pillows, and provided our client with a detailed packing list plus FedEx tracking before departure. Delivery reached the U.S. West Coast warehouse in four days—two days ahead of schedule—thanks to our complimentary priority upgrade.

9. Results & Client Feedback

Post‑launch, the art brand sold out its limited 200‑piece run in under 38 minutes. On social media, the hashtag #SailorSkyPin racked up 1,200 user‑generated posts within a week, many praising the layered depth and glimmering details. The client’s founder called it “our smoothest custom pin project to date—flawless execution from sketch to doorstep.” They have since re‑ordered a second batch and green‑lit two new concepts, cementing a long‑term partnership.

10. Key Takeaways for Your Next Pin on Pin Project

• Early Layer Planning – Define depth hierarchy in the first sketch to avoid costly re‑tooling.
• Post Length Matters – Longer posts equal stronger bonds; never compromise on stability for aesthetics.
• Color + Metal Harmony – Match plating warmth to enamel tone to keep the overall palette cohesive.
• Transparent Communication – Scheduled milestone reports slash uncertainty and keep creatives in control.
• Collector‑Ready Packaging – The unboxing moment is part of the value; invest in thoughtful presentation.

11. Ready to Build Your Own Layered Masterpiece?

Hipins has delivered high‑detail pin on pin projects for artists, studios, and brands worldwide since 2007. Whether you want two layers or a daring triple stack, our one‑stop workflow—from free digital mock‑ups to priority shipping—turns your concept into a hand‑held art piece without the stress.

1 | The Creative Brief

When a long‑time client approached us with a dynamic fantasy character wielding elemental magic, they had one goal: turn a flat illustration into a collectible pin that felt alive in the hand. Our design team examined the artwork and immediately proposed a pin‑on‑pin structure plus translucent clouds to capture motion and depth. Within 24 hours the client received three rendering options, free of charge, each showing how extra layers, selective plating and special enamels would amplify the art while protecting every fine line.

2 | CNC Mold‑Carving: Precision in Steel

Great pins start with great molds. In our Kunshan facility we run a dedicated, climate‑controlled mold shop equipped with 5‑axis CNC mills and fine‑wire EDM. The character’s hair strands, weapon filigree and swirling smoke were first separated into two mold levels: a primary plate for the main silhouette and a secondary plate for the raised foreground layer. Cutting tolerances stay within ±0.01 mm, ensuring metal walls are sharp enough to hold even the thinnest enamel cells.

3 | Stamping the Blanks

Once the hardened molds passed inspection, we transferred them to our 80‑ton hydraulic presses. Copper sheets—selected for their balance of malleability and edge retention—were stamped repeatedly to form crisp, burr‑free blanks. Because the design has multiple internal cut‑outs, we used a progressive die that punches and trims in one cycle, minimizing alignment error and giving each blank an ultra‑clean profile ready for plating.

4 | Fusing Layers – The “Pin‑on‑Pin” Advantage

To deliver genuine three‑dimensionality (without exotic casting costs), we soldered a second, smaller blank to the base at exact datum points laid out during CAD planning. This pin‑on‑pin method creates real height—not just etched recesses—and lets colors on different planes stay perfectly flush. Customers love the tactile step effect; we love that it requires zero extra mold fees once the secondary plate is made.

5 | Mirror‑Polish & Micro‑Deburring

Before any metal touches a plating bath, our polishing team uses a three‑stage workflow: rough wheel, sisal wheel, then cotton buff with jeweler’s compound. Corners are taped off so high points keep their definition while broad surfaces reach a mirror finish. We also do a vibro‑tumblestone pass to remove microscopic burrs; smoother walls mean cleaner color fills later and reduce the risk of dust specks that can ruin clear enamel.

6 | Dual‑Tone Plating: Gold + Black Nickel

For drama we suggested a combination the client hadn’t tried: 24 k gold on the upper layer and black nickel on the base. Our automated 12‑station barrel line applies each finish in computer‑controlled cycles, then seals them with an eco‑friendly anti‑tarnish coat. Because different metals demand different voltage curves, we plate the pieces in separate baskets and assemble the layers after plating to keep color boundaries razor‑sharp.

7 | Color Lab – Where Pigments Become Magic

This pin showcases five enamel styles:

Effect	Where Used	Benefit
Hard enamel	Armor plates, boots	Flush glossy surface, feels premium
Translucent enamel	Smoky cloud	Lets engraved texture shine through
Glitter enamel	Gemstones at the base	Adds light‑catching sparkle
Pearlescent additive	Energy swirl	Subtle iridescence when tilted
Screen‑printed highlight	Facial linework	Ultra‑fine details not possible in metal

Every pigment is mixed in‑house against a digital photo‑spectrometer, guaranteeing repeat batches land within ΔE 2.0 of the approved proof.

8 | Oven‑Curing & Ultra‑Flat Sanding

After color filling, pins travel through a 200 °C conveyor oven for 60 minutes to hard‑cure the enamel. Once cooled, the piece is block‑sanded on precision grinders so every color sits perfectly level with the metal borders. The result is that smooth, “one‑piece” feel collectors expect from top‑tier pins.

9 | Epoxy Dome? Optional, but We Innovated

Most factories simply add a clear epoxy dome, but that can mute metallic shine. Instead, we offered the client our “Halo Clear” finish—a 50 µm optically clear resin applied only to the translucent clouds. It deepens color without hiding gold lines and protects against scratches where it matters most.

10 | Laser Engraving & Serialization

Collectors love authenticity, so each pin back received a fiber‑laser engraving with the edition size and unique serial number. Our conveyor setup engraves 300 units/hour while vision cameras auto‑reject any plate with off‑center marks.

11 | 40‑Point Quality Check

Quality isn’t a buzzword—it’s a checklist. Highlights include:

• 2× magnification inspection of every enamel cell
• Tape‑pull adhesion test on screen‑printed highlights
• 48‑hour salt‑spray on random samples for plating durability
• Drop test of mounted posts to ensure solder joints won’t fail

Only pins scoring 98 % or higher progress to packaging.

12 | Sustainable Packaging That Sells

Our design team provided a recycled‑paper backing card printed in soy ink, plus a compostable PLA zip‑pouch. The client’s logo is UV‑spotted to pop on retail shelves, and each pouch includes a QR code linking to a short “Making Of” video—turning simple packaging into a marketing asset.

13 | Logistics & After‑Sales Transparency

Because we are factory‑direct, the finished order moved from our dock to the client’s warehouse in six days via UPS Expedited. A real‑time tracking dashboard (unique to Hipins) pushed automatic milestone emails—“QC Complete,” “Packed,” “In Transit”—so the client never had to ask for updates. Post‑delivery, we followed up within 24 hours for feedback and offered a free design review on their next concept.

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Why Clients Choose Hipins

• Speed with zero compromise – 10‑day turnaround on complex multi‑layer pins
• In‑house everything – molds, plating, color lab, laser marking and packaging under one roof
• Creative agility – unlimited free revisions until the proof feels perfect
• Data‑driven QC – every batch logged, graded and traceable for five years
• Sustainability – RoHS‑compliant metals, water‑recycling plating lines, eco‑packaging by default
• People who care – specialist account managers who answer within two business hours, every time

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Ready to Transform Your Idea into a Collectible Pin?

Whether you have a polished illustration or just a rough sketch, Hipins can help you engineer it into an unforgettable pin that dazzles fans and drives revenue. Send your concept today, and let’s start crafting your next bestseller.

A Vision with Heart 🎨racters. Their goal was to create a pin that not only looked beautiful but carried emotional meaning — a tribute to legacy and nostalgia.

The original artwork was detailed and ambitious, with multiple characters, overlapping color zones, and a braided ornamental border. We provided mold guidance, suggested line optimization to prevent color overflow, and recommended antique gold plating to elevate the vintage fantasy tone 👑. The client was delighted with the digital mockup, and mold carving began immediately.

Everything Was on Track… Until It Wasn’t 🔄

Midway through the sampling phase — mold finished, enamel zones mapped, and plating approved — the client sent us an unexpected message: their illustrator needed to make significant revisions. One of the magical characters had to be redrawn, and the background scene adjusted for better balance.

At this stage, most suppliers might push back or charge reworking fees. But at Hipins, we didn’t flinch. We knew the story behind this piece meant a lot to the client. Our project manager quickly responded: “Don’t worry, we’ll take care of it. Just send the updated artwork, and we’ll walk you through what needs adjusting.”

Realignment in Action 🛠️

Our design department halted the mold approval and re-processed the new artwork within 24 hours. Because the character position changed, the outline needed to be fully remapped, which also meant editing enamel regions. We provided a new technical proof with color swatches and gold fill options the same day.

Meanwhile, production re-allocated time on the engraving machine to ensure this new mold could be fast-tracked without impacting other customers. Our plating team double-checked the antique finish samples under natural and artificial light, ensuring the background and braided frame would still maintain depth without overpowering the newly rebalanced character designs.

Every time the client had a concern — from eye detail to cape fold direction — we answered with direct side-by-side visuals. Within 3 days, the revised mold and enamel proof were fully confirmed.

No Delays, No Shortcuts ✅

Despite the rework, the production timeline remained unchanged. The entire batch was filled, baked, polished, and plated with the same attention to detail we give all premium projects. Our QC team triple-checked each pin: the braid border was symmetrical, colors were properly separated, and the expressions on the three figures were sharp and expressive.

When the client received the photos of the final samples, they replied instantly:

“I actually teared up — this came out even better than I had imagined. Thank you for not only adjusting quickly but treating this with care.”

We shipped the full order on time, packed with our custom card backing and protective velvet pouch.

The Hipins Difference 🌟

What this project showed wasn’t just technical expertise — it was empathy in action. Every department at Hipins, from design to plating to packing, aligned under one purpose: support the customer, no matter what changes come.

• When design changes came last minute, we adapted 🔧
• When the client asked for visual comparisons, we over-delivered 📸
• When deadlines felt tight, we pulled resources to stay on track ⏱️

Why It Matters 💡

This isn’t a story about a mistake — it’s a story about how good manufacturers work when real life happens. Your illustrator might revise a sketch. Your layout might evolve. Your vision might shift. That’s normal. What matters is having a partner that doesn’t panic or point fingers — one that rolls up their sleeves and says, “Let’s make this work.” 💼

So if you’re searching for a pin manufacturer who won’t just deliver products, but who understands the creative process, the human part of collaboration, and the pride behind every idea — we’re right here, ready to work with you. 🤝

At Hipins, we don’t just make pins. We bring stories to life. 💫

Design and Production Specifications

The Moody Babes Rex pin was a standout project that combined fan-inspired design with professional craftsmanship. This hard enamel pin was commissioned by a long-time independent client with a passion for custom character collectibles. The client’s vision centered on a strong, bold figure with facial details and armor elements reminiscent of animated clone troopers. The result was a striking, high-quality pin that measured 2 inches tall and featured a clean silhouette and vibrant character expression.

The pin was crafted using zinc alloy as the base metal, with polished gold plating for a premium finish. The surface was filled with durable hard enamel, which was cured and polished to a glossy, smooth feel. Specific areas, including the facial features, armor details, and character expression, were executed through UV printing to maintain precision and clarity. This hybrid production method allowed HIPINS to maintain both the tactile quality of enamel and the intricate definition of printed artwork.

Specifications Overview:

• Size: 2 inches (50.8 mm)
• Material: Zinc alloy
• Finish: Polished gold metal
• Technique: Hard enamel + UV printed details
• Attachment: Two rubber clutches
• Backstamp: Custom design engraved
• Packaging: PVC bag + bubble wrap

This combination ensured both visual accuracy and physical durability, making it perfect for collectors who appreciate craftsmanship and detail.

Communication Process

The entire collaboration unfolded over several structured phases. Initially, the client reached out with a brief description of the idea, referencing prior pin designs they had seen and admired. The HIPINS design team responded promptly, asking for visual references and character preferences. Within 48 hours, the design team presented the first concept proof based on the client’s ideas. This included detailed vector artwork, Pantone color selections, and placement of print zones.

The client was impressed with the first draft, stating:

“That looks spot-on—thank you for paying close attention to the shading and details on the face. It really brings Rex to life!”

Once approved, the artwork moved into the sampling phase. The HIPINS team produced a detailed print sample and provided high-resolution photos for client confirmation. One minor adjustment was made to enhance the contrast in the facial features. After this revision, the client replied:

“This revision really works. The new print brings out the emotion even more. Please go ahead with mass production!”

Throughout the process, the HIPINS team maintained clear and consistent communication, providing updates at every stage, from mold creation to post-print polishing. The turnaround time for sampling and production was within the promised time frame of 15 working days.

Post-Production and Client Feedback

Upon completion, the pins were securely packaged and shipped. The client received them in excellent condition and wasted no time in sharing their thoughts:

“I just got the pins and WOW—the printing is so clean and the gold plating gives it such a premium feel. Thanks again for your team’s attention to detail. You nailed the mood and look I had in mind!”

The Moody Babes Rex project was so successful that it prompted the client to plan for additional characters in the same style, potentially forming a limited-edition set.

This project demonstrated HIPINS’ ability to not only realize a customer’s vision but also elevate it through detail-oriented design and technical precision. The combination of high-quality materials, responsive communication, and thoughtful execution resulted in a highly collectible item that matched the client’s expectations.

Frequently Asked Questions (FAQs)

Q1: Can HIPINS accommodate UV printing on hard enamel pins?
Yes! We frequently combine UV printing with hard enamel to allow for precise detail, especially for facial features or shaded areas that enamel alone can’t capture.

Q2: What is the turnaround time for custom enamel pins?
Typically, design to production takes around 3–4 weeks. This includes design proofing, sample revisions, production, and shipping.

Q3: Is there a minimum order quantity (MOQ)?
Yes. For projects like Moody Babes Rex, the MOQ was 50 pieces. We can handle both small-batch and large-batch orders depending on your needs.

A Deep Dive into Two Fantasy-Inspired Pins That Redefine Custom Craftsmanship

When it comes to custom pin manufacturing, consistency, craftsmanship, and trust are everything. At Hipins, we’re proud to be more than just a factory — we’re a trusted creative partner for collectors, artists, and small brands around the world.

Two of our most recent creations — stunning, fantasy-inspired character pins — are perfect examples of how high standards, seamless communication, and expert execution can come together to create something exceptional.

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🌟 From Concept to Completion — With No Sampling Needed

While most manufacturers require multiple rounds of sampling, color tests, or even significant design changes to get a pin right, these two pieces were approved for full production with zero revisions and no sampling phase. That’s right — we went directly from artwork to mass production.

Why? Because the client trusted us.

And we earned that trust by doing what we do best: asking the right questions, offering guidance early, and ensuring that our process is built to support creative accuracy from the start.

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✨ A Closer Look at the Pins

The first pin features an elf-like female archer set against an intricate Art Nouveau-inspired background. Details like metallic vines, ancient text, and soft pastel tones create a layered and elegant design that required exacting precision in mold carving and enamel color separation.

The second pin features a dual-character profile — a warrior and a wolf in perfect harmony — framed with laurel leaves and gold lines. The design required balanced layering, sharp edge definition, and a flawless transition between multiple metal and enamel finishes.

Both pins are crafted using hard enamel, with polished gold plating and delicate screen printing for the smallest text. No bleeding, no overfilling, no misalignment — just clean, professional execution from top to bottom.

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🧠 Professionalism Beyond Production

What truly set this project apart was not just the beauty of the final result, but the professionalism of the journey.

From the first message, our team provided prompt technical feedback, recommended the best plating and enamel combinations, and ensured that the designer’s original vision remained intact.

Our production managers reviewed the artwork with both engineering and artistic insight, suggesting mold depths, outlining areas for screen printing, and double-checking proportions before casting began. This level of proactive communication meant fewer surprises and faster timelines.

No detail was left to chance — because for us, “custom” doesn’t just mean unique designs. It means custom attention, custom support, and custom excellence.

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🔁 Fewer Revisions = Faster Delivery

One of the biggest advantages of working with a professional pin manufacturer like Hipins is speed without compromise.

By eliminating unnecessary sampling steps, we were able to move into mass production much faster than average — without risking quality. This not only saved our client time and budget, but also reinforced our reputation as a factory that gets things right the first time.

When artists or brands are launching time-sensitive collections or limited edition drops, this kind of reliability makes all the difference.

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💬 Why Our Clients Trust Us

This project is just one of many where clients have expressed deep appreciation for our skill, speed, and care. Here’s what we often hear:

• “You understood my artwork better than I expected.”
• “The pins came out exactly like the mockup — or better.”
• “I felt like you were on my team, not just taking an order.”

Trust is earned — not claimed. At Hipins, every order is a chance to prove that we deserve it.

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🔍 Behind the Scenes: How We Do It

Here’s a quick look at what happens behind every flawless pin we deliver:

1. Artwork Review – We check your file for technical precision, color accuracy, and production feasibility.
2. Mold Development – 3D engraving or die struck mold carving, optimized to retain line detail.
3. Enamel Filling – Either soft or hard enamel depending on the project, filled with Pantone-matched colors.
4. Polishing & Plating – Smooth finish, sharp shine, and high-end plating (gold, nickel, black dye, etc.)
5. Screen Printing – For small details or text too fine for mold carving.
6. Quality Control – Every pin is inspected by hand before packaging.

All steps are performed in-house, under the same roof — which means tighter control and faster response time.

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🚀 Let’s Bring Your Vision to Life

Whether you’re an experienced pin designer or just starting your first fantasy concept, Hipins is here to support you with expert guidance, top-tier craftsmanship, and responsive service.

These two stunning pins are a testament to what happens when art meets experience — and when quality is not just promised, but proven.

If you’re looking for a manufacturer that respects your vision, delivers without excuses, and turns ideas into collector-worthy pins, we’d love to chat.

When iconic style meets expert craftsmanship, the result is a wearable piece of art. Our latest project, the “Iron Man” hard enamel pin, captures the power, charisma, and attitude of one of pop culture’s most beloved superheroes. From the first sketch to the final polish, this pin was designed with collectors and fans in mind—delivering both quality and character in every detail.

1. Overview of the Iron Man Pin

This Iron Man pin is more than just a fan collectible—it’s a premium lapel pin featuring sharp outlines, smooth surfaces, and vibrant colors. With a dimension of 3 inches tall and 3mm thickness, the pin stands out with its bold profile and fine-tuned sculpting. Designed under the project name 241014M01-LC Pins Moody Babes Iron Man, this item is part of a limited edition collaboration with LC Pins x Flaxic, and is stamped as LE 35 (Limited Edition of 35 pieces).

The production batch consists of 40+ units for Client 503, and each pin is finished with a gold plating using a hard enamel process. The attachment consists of two rubber clutches, ensuring secure wear on bags, jackets, or pin boards.

2. Client Requirements

The client requested a pin that would:

• Feature vivid color separation with metallic outlines.
• Use hard enamel for a smooth, polished finish.
• Highlight the arc reactor with a glow effect.
• Incorporate a custom emoji-patterned backstamp with branding details.

They emphasized the importance of both front-facing visual impact and aesthetic consistency on the reverse side, even for display purposes.

3. Design and Crafting Process

To bring this design to life, our team worked through several stages:

• 3D modeling of the character’s upper body using stylized proportions.
• Creating metal molds and defining cutout areas with fine lines for enamel filling.
• Application of gold metal (plating color: 476) on raised surfaces.
• Filling with PMS and custom mixed colors, including glow and transparent enamel (such as color code 3242 Glow and 411 transparent sandblast).
• Precise polishing to ensure all enamel fills are flush with the metal outlines.

The front design portrays Iron Man in a stylized, comic-inspired aesthetic with dramatic facial expression and glowing reactor core, carefully captured using PMS 202, 6015, 4625, and other custom tones.

The backside features a unique full-surface emoji pattern engraved into a metallic gold base, including the product title, collaboration name, and edition details.

4. Technical Highlights

• Metal: Thick metal base, 3mm for a premium, solid feel.
• Plating: High-shine gold for an elevated look.
• Colors Used:
  • Main tones: PMS 4625, 202, 6015, 476, 411.
  • Special effects: Glow enamel (3242), transparent sandblast for light effects.
• Backing: Dual rubber clutches for secure attachment.
• Packaging: PVC + bubble wrap for enhanced protection.

One standout feature is the arc reactor area, which uses a glowing effect combined with light cyan tones, making the chest emblem pop in both daylight and dim environments.

5. Quality Control and Finishing

Each pin underwent:

• Hand polishing to ensure smoothness across enamel surfaces.
• QC inspection of both front and back alignment.
• Test fitting of clutches for long-term wear durability.
• Backstamp consistency checks to maintain print and plating accuracy.

A sample was approved prior to batch production, ensuring that every detail met both the client’s vision and our workshop’s standards.

6. Collaborative Brand Elements

As part of the Moody Babes and LC Pins x Flaxic collaboration, the branding is subtly yet effectively integrated. The backstamp reflects both style and function: the emoji faces on the backplate give personality to the pin even when not worn, while the branded typefaces maintain professional clarity.

The typography, laser-etched on gold-plated backing, retains durability without sacrificing design integrity.

7. Client Feedback

The feedback was overwhelmingly positive.

“Our client said: ‘The turnaround time and enamel quality exceeded expectations.’”

Another highlight from the customer review:

“The glow-in-the-dark effect on the arc reactor was exactly what we wanted—it really brings the design to life.”

These endorsements reflect the success of detailed planning and careful execution.

8. Conclusion & Call to Action

The Iron Man hard enamel pin exemplifies how attention to detail, thoughtful design, and top-tier materials come together to produce a standout collectible. Whether you’re a fan of the Marvel universe or an enamel pin connoisseur, this piece delivers aesthetic value and craft precision in one exclusive design.

Looking to bring your creative ideas into wearable artwork? We specialize in custom lapel pins with detailed consultation, premium materials, and fast production cycles. Whether you need 50 or 5,000 pins, our expert team is here to guide you from draft to delivery.

Get in touch today to turn your pin concepts into reality—just like this heroic Iron Man project.

✨ Behind every custom pin is a story. Behind every detail, a team.
Here’s a deep dive into one of our recent collaborations — a breathtaking Snow White-themed 3D pin, created in partnership with a visionary client who entrusted Hipins to bring their magical concept to life.

🛠️ What you’re seeing here is the raw metal blank and a pre-production sample, captured straight from our workshop. With meticulous craftsmanship and a streamlined workflow, this pin journeyed from a hand-drawn sketch to a tangible, sculpted art piece — embodying both fantasy and fine metalwork.

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🌟 What Makes This Project Exceptional?

• 3D Sculpted Detail: Unlike flat pins, this piece features elevated relief and multi-level depth, achieved through advanced CNC mold carving. The folds of Snow White’s dress, the strands of her hair, and the tiny bird she holds all come to life in stunning three-dimensional clarity.
• Premium Finishing: A deliberate contrast between glossy and matte surfaces creates an eye-catching visual play. This elevates not only the look but also the tactile experience — the pin feels as good as it looks.
• Double-Sided Design: While most pins only focus on the front, this collectible features intricate branding and limited-edition numbering on the back. It’s not just decoration; it’s storytelling on metal.
• Collector’s Format: Sized and detailed for the collector’s market, each piece is individually numbered as “Limited Edition 50” — offering a sense of exclusivity that turns a pin into a keepsake.

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👨‍🏭 Inside Hipins: Precision in Every Phase

This project is a testament to our end-to-end manufacturing capability. With full in-house production, Hipins managed the complete lifecycle — from artwork to mold, from blank pressing to surface treatment. Most impressively, this project passed our sample confirmation on the first try, eliminating the need for revisions.

Here’s what happens behind the scenes:

• 🧠 3D Model Engineering: Our technicians interpreted 2D artwork into a layered 3D structure that retains all fine lines and elements.
• ⚙️ CNC Mold Carving: Using micron-level CNC engraving, we achieved depth and texture impossible in standard die struck methods.
• 🎨 Finish Customization: The customer opted for a dual-texture surface and antique polish, creating a vintage-yet-modern look.
• 🔍 Detailed QA Inspections: Every batch is checked for clarity, edge definition, and mold consistency. Even back engravings are carefully inspected.

All steps are documented in our production records, which include photos, design files, and mold serial numbers — enabling fast reorders or style upgrades.

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💬 Feedback from the Client

“This is exactly what I imagined — no adjustments needed. You guys nailed it first try.”

Such feedback is what drives our passion. It means we saved the client time, avoided unnecessary revisions, and delivered a product they’re proud to associate with their brand.

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🏆 Why Choose Hipins for Custom Pins?

With over 10 years of experience and thousands of successful orders, Hipins is the trusted partner for custom enamel pins, 3D pins, and collectibles across the globe.

Here’s what sets us apart:

✔️ Complete In-House Manufacturing — From design to shipping, no outsourcing.
✔️ Pin Experts — We specialize in pins. That means sharper details, cleaner molds, and faster turnaround.
✔️ Flexible Order Quantities — Whether 50 pieces or 50,000, we maintain the same high standard.
✔️ Tailored Communication — Our sales and project team speak your language — literally. Bilingual support means smooth collaboration.
✔️ Material Versatility — Brass, zinc alloy, copper — matched to your aesthetic and budget.
✔️ Finish Mastery — Antique bronze, gold, matte black, satin silver — we guide you through all plating and texture options.
✔️ Trusted Worldwide — Our pins have appeared at Comic-Con, in Kickstarter campaigns, museum gift shops, and premium corporate collections.

From fantasy characters to corporate identities, our clients count on Hipins to translate creativity into tangible metal expressions.

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✉️ Ready to Start Your Own Custom Pin Journey?

Whether you’re an independent artist, a brand owner, or a creative director, Hipins is your go-to partner for premium-quality custom pins.
We don’t just manufacture — we co-create, advise, and deliver excellence.

1. What Exactly Are Hard & Soft Enamel Pins?

Both styles start the same way: your artwork is stamped or die‑struck into a metal blank, plated, filled with colored enamel, then baked. The difference arrives after the baking: hard enamel is polished until the enamel is flush with the metal ridges; soft enamel is not—leaving color recessed and metal lines raised.

That single process split changes feel, finish, price, and life span. Let’s dig deeper.

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2. Hard Enamel – Luxury You Can Wear Every Day

2.1 Premium Look & Feel

Hard enamel finishes resemble jewelry: a glass‑smooth surface, mirror reflections, and perfectly sealed color wells. Shoppers and award recipients instinctively perceive it as worth more.

2.2 Built‑In Durability

The extra polishing step compacts the enamel; the pin resists scratches, pocket keys, and UV fading. Brands use hard enamel when longevity is the KPI—think corporate identity pins, military insignias, luxury product bundles, or high‑end collector drops.

2.3 Pantone‑Perfect Accuracy

Because the surface is absolutely flat, colors read true under any lighting. Hipins matches 100% Pantone codes in our color lab and logs every formula for seamless reorders—critical for strict brand guidelines.

2.4 Best‑Fit Scenarios

• Executive gifts that must scream prestige
• Retail SKUs priced above $10
• Uniform pieces worn daily for years
• Limited‑edition collectibles that appreciate in value

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3. Soft Enamel – Texture, Pop, and Budget Freedom

3.1 Vivid, Layered Color

Because color wells sit lower than metal lines, light hits edges differently, creating natural shadows that make art pop. Add-ons like glitter, glow‑in‑the‑dark, translucent tints, or dyed‑metal plating intensify that effect.

3.2 Cost‑Effectiveness at Scale

Skipping the labor‑intensive polishing means 15–30 % lower cost. For campaigns needing thousands of pieces—conventions, esports drops, subscription boxes—soft enamel stretches marketing dollars further.

3.3 Playable Texture = Fan Engagement

Collectors love “feeling” the ridges; kids love rubbing the design. That physical interaction increases dwell time with your logo—exactly what experiential marketers aim for.

3.4 Rapid Turnaround

Fewer finishing cycles also shave days off production. Hipins can ship soft enamel orders in as fast as 7 business days, ideal for last‑minute event swag.

3.5 Best‑Fit Scenarios

• Bulk giveaways where reach > price per unit
• Youth & fandom markets that value color excitement
• Fast campaigns needing quick design tweaks
• Designs demanding special effects or deep relief detail

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4. Head‑to‑Head Comparison Table

Key Factor	Hard Enamel	Soft Enamel
Surface	Flat, glassy, mirror‑like	Raised metal, recessed color
Durability	Very high (scratch & fade resistant)	High for short‑to‑medium term
Perceived Value	Luxury/jewelry	Fun/collectible
Cost	Higher	Lower
Special Effects	Limited (must stay flat)	Extensive (glitter, glow, etc.)
Production Speed	10–15 days avg.	7–12 days avg.
Ideal Quantity	100–10 k premium pieces	500–100 k promo pieces

(Save this table; it converts indecisive clients in under a minute.)

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5. Four Customer Pain Points and How Each Style Solves Them

1. “My pins keep scratching after a month.” Upgrade to hard enamel; the flush surface eliminates abrasion.
2. “I can’t afford $5 per unit for a freebie.” Choose soft enamel; bulk pricing can drop below $0.90 at 5 k pieces.
3. “Our brand green must match Pantone 348 C exactly.” Both styles pass, but Hipins’ hard enamel polishing guarantees an absolutely even reflection, so color reads cleaner.
4. “I need 3,000 pins in two weeks.” Soft enamel with Hipins’ rush line hits that timeline; hard enamel might miss it.

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6. Inside Hipins: Why Factories Matter

Most suppliers trade pins they don’t make. Hipins owns land, machinery, and talent—giving you:

• Live production photos emailed daily (we send 100+ updates across all clients each day).
• A dedicated project manager who tracks mold cutting, plating baths, color lab, and QC scans.
• Five inspection gates (mold, plating, coloring, final QC, pre‑ship) to intercept defects early.
• Direct factory pricing—not reseller margins.

That’s why our reorder rate exceeds 78 %.

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7. Decision Workflow – 30‑Second Checklist

1. Define purpose: Premium keepsake or mass outreach?
2. Set budget ceiling: $1–$3 per unit → soft; $3+ → consider hard.
3. Assess art style: Fine gradients → hard; bold lines/effects → soft.
4. Timeline pressure: Need it yesterday? Soft rush.
5. Longevity need: Years of wear? Hard.

If three or more answers land in one column, that’s your winner.

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8. Real‑World Case Snapshots

• Luxury Watchmaker – Hard Enamel
  Quantity: 1,200 Turnaround: 14 days
  Pins were boxed in velvet with gold‑foil certificates, sold for $25 each—sold out in 48 hours.
• Anime Convention – Soft Enamel
  Quantity: 50,000 Turnaround: 9 days
  Metallic glitter plus glow outline; attendee social media mentions jumped 37 % compared to previous year’s sticker swag.

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9. Frequently Asked Questions

Q: Can I add serial numbers? Yes—hard or soft can be laser‑engraved on the back.
Q: Are soft enamel pins nickel‑free? Absolutely; we offer nickel‑free plating on request.
Q: What is the minimum order? 100 pcs for either style; sample sets ship in 5 days.

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10. Next Steps – Get Your Perfect Pin Today

Receive a free digital proof in 24 hours, color‑matched to your Pantone codes, plus a transparent quote showing both hard and soft enamel pricing tiers.

Make your brand unforgettable—one perfectly crafted Pin at a time.

When worlds collide, magic happens—and that’s exactly what the Mariolorian hard enamel pin delivers. This meticulously crafted pin blends the fearless essence of a galaxy-traveling bounty hunter with the lighthearted charm of a beloved video game icon. The result is a striking, collectible piece that commands attention with every detail.

A Hero Reimagined: The Design

Measuring a bold 2.5 inches wide, the Mariolorian pin is crafted for impact. The front showcases a red-helmeted figure wielding a fork-like weapon, paired with a green dinosaur companion that’s instantly recognizable. This imaginative crossover art fuses two iconic universes into one vibrant composition.

Key design features:

• Crisp character lines with PMS color-matched enamel fill
• Vivid red, green, and blue tones with contrast shading
• Smooth, polished surface thanks to its hard enamel craftsmanship

Every color is hand-filled and heat-cured before being polished level with the surrounding metal—resulting in a flat, glassy surface that’s both durable and highly detailed.

Built to Last: Manufacturing Quality

The Mariolorian is forged from thick zinc alloy and completed with silver plating (nickel finish). This plating was chosen for its ability to resist oxidation and maintain a clean, sharp appearance over time—unlike softer or more reactive finishes.

Production highlights include:

• 2.0mm thickness for a premium feel
• Silver plating for a bright, high-contrast metal finish
• Dual pin posts for added security
• Black rubber clutches for comfortable wear
• Protective PVC bag with bubble packaging for safe transport

Small printed features such as facial expressions and accessory shadows are achieved through detailed screen printing on top of the hardened enamel base.

A Collaboration Built on Detail

This pin was developed for a themed collector set in collaboration with a long-term client. From the first sketch to final approval, every part of the design was refined to hit the right notes—both for fans and for functional pin wearers.

“Our client said: ‘The turnaround time and enamel quality exceeded expectations.’”

We paid special attention to helmet grooves, belt harnesses, and color accuracy—ensuring that even the smallest elements translated perfectly from concept to metal.

FAQs

Q: What makes hard enamel pins different from soft enamel ones?
A: Hard enamel pins have a smooth, polished surface where enamel is filled to the same level as the metal outlines. This makes them more durable, glossy, and refined. In contrast, soft enamel has a textured feel with recessed color areas.

Q: What size is the Mariolorian pin?
A: It’s 2.5 inches wide—larger than average, making it ideal for collectors, cosplay jackets, or backpack display.

Q: Can I request alternate plating like gold or black nickel?
A: Absolutely. While this version uses silver plating, other finishes including antique gold, black nickel, or rose gold can be used upon request for custom orders.

Q: Are custom back stamps available?
A: Yes. The Mariolorian features a branded backstamp, but we can add your logo, tagline, or custom artwork on the back for private label or retail versions.

Q: Will the pin hold up on bags or jackets?
A: Definitely. With dual pin posts and rubber clutches, it’s built to stay secure and resist rotation—even on heavy-use surfaces like backpacks or denim.

Q: Is there a minimum order quantity for custom versions?
A: For new custom projects, our usual MOQ starts at 100 pieces. However, pricing tiers improve significantly at 300 and 500 units.

Conclusion

The Mariolorian hard enamel pin is more than just a novelty—it’s a tribute to pop culture done right. From its creative concept to its precision execution, every part of the production was crafted with care and collector standards in mind.

Whether you’re a longtime fan of sci-fi sagas, classic gaming, or enamel art itself, this crossover piece delivers in visual appeal, durability, and uniqueness. It’s perfect for fan conventions, online shops, gift boxes, or anyone looking to wear a little fun on their sleeve.

Want to bring your own mashup idea to life?
Contact us now to create your next standout hard enamel pin!

Project Overview

This project brings together mythical storytelling and high-precision enamel pin production. Commissioned by a creative client with a passion for fantasy and folklore, the Kelpie enamel pin was designed to embody the mystery and haunting beauty of this shape-shifting creature from Celtic legend. The final product—a 54mm × 53.5mm silver-plated hard enamel lapel pin—blends intricate design, advanced colorwork, and artisan-level finishes.

This enamel pin captures a moment frozen in time: a ghostly horse’s skull emerges from the water, entangled in lilies and foliage, framed by spectral waves and the suggestion of decay and rebirth. It’s both elegant and unsettling, and it demanded a manufacturing process that could handle fine lines, subtle color transitions, and complex metalwork.

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Pin Design Details

Details of this enamel pin included:

• Pin Style: Hard enamel, for a polished, long-lasting finish
• Material Finish: Silver plating, to contrast with the muted tones of the enamel
• Size: Approximately 54mm x 53.5mm – considered large for a lapel pin, which allowed room for complexity
• Effects:
  • Gradient transitions (PMS 7499–462 to PMS 624–623) in the skull and water
  • Translucent enamel in lily pads and flowing water
  • Stained glass enamel
  • Small cutout sections for added depth
• Design Elements:
  • Skeletal horse skull as central motif
  • Rippling water, vines, and floral overlays
• Backside: Custom backstamp
• Attachment: Black rubber clutches
• Packaging: Each unit individually packed in a PVC bag and bubble wrap

These details demanded careful coordination between design and production, particularly in managing the fine line work and color layering inherent to the concept.

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Crafting the Enamel Pin

The project utilized the hard enamel process, which is ideal for designs that require a smooth, glassy surface where enamel colors and metal outlines sit flush. This method involves multiple rounds of enamel filling, kiln baking, and surface polishing, resulting in a jewelry-like finish that’s both vivid and durable.

Production Steps:

1. Mold Engraving
   A custom steel mold was created based on vector artwork. The fine metal lines separating the enamel zones were carefully engraved to ensure fidelity to the original design.
2. Cutouts
   Each pin was die-struck on a base metal sheet, followed by precision cutting to achieve the intricate outer shape and internal cutouts.
3. Enamel Application
   Multiple color fills were performed using Pantone-matched enamel. Translucent and gradient areas were especially challenging, requiring experienced colorists to control the opacity and smooth transitions manually.
4. High-Temperature Curing
   These enamel pins were fired in a kiln at high temperature after each color fill. This step solidifies the enamel and bonds it permanently to the metal.
5. Polishing & Finishing
   Once the enamel work was completed, the pins were polished to a mirror-smooth finish. This revealed the fine silver outlines and enhanced the clarity of the design.
6. Plating
   A silver finish was applied to highlight the contours and create contrast with the muted enamel tones.
7. Backstamp & Attachment
   The client’s brand mark was engraved on the reverse side. Each pin was then fitted with a rubber clutch, which offers both comfort and a secure hold when worn.
8. Quality Control & Packaging
   Each unit underwent individual inspection for enamel integrity, plating consistency, and pin back adhesion. Approved pieces were packed in PVC bags and bubble wrap for safe delivery.

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Design Details That Made a Difference

Several features pushed this pin beyond standard manufacturing:

• Gradient Enamel Transitions
  Achieving soft fades from bone-white to seafoam green in the skull and water areas required skilled, layered application—particularly difficult in hard enamel due to its curing process.
• Stained Glass Effects
  The partial use of translucent enamel in the lilies and water emphasized fluidity and light. This created a glowing, spectral feel in certain lighting.
• Large Format Precision
  At over 53mm wide, maintaining sharp linework and consistent plating was essential. The larger surface also allowed for subtle storytelling through overlapping elements like vines and waves.

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Client Feedback

“We’re in awe of how closely the final pin matched the concept art. The gradients and translucent fills turned out exactly how we’d hoped.”

“Collectors loved the pin’s scale and detail—it really stands out as a centerpiece.”

The final product has become one of the standout releases in the client’s fantasy-themed enamel pin series, with strong pre-order sales and social media engagement.

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Why This Case Matters

This project demonstrates how a high-concept design can be faithfully translated into a physical product when paired with the right materials and process. Through expert use of hard enamel, detailed die-striking, and thoughtful plating choices, we brought a complex mythical subject to life.

It also shows the power of close client collaboration—from refining the artwork and selecting the plating, to test-fitting color fills and verifying fine lines.

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Ready to Create Your Own Pins?

Whether you’re crafting characters, band merch, or commemorative designs, we specialize in premium custom hard enamel pins with advanced effects like gradients, translucent fills, and die-cut shapes.

📩 Get in touch today to start your own custom enamel pin journey. We’ll guide you through every step—from concept to final shipment.

Overview

The BARKLACH hard enamel pin was conceived as part of an imaginative fantasy collection known as Baldur’s PET — a creative line inspired by anthropomorphic characters with distinct personalities and roles within a fictional universe. This specific design features BARKLACH, a bold, axe-wielding red feline dressed in battle armor, standing ready for combat. The character’s fierce expression is softened by its cartoonish proportions, creating a unique aesthetic blend of cute and powerful — a fan-favorite style in collectible culture.

From a production standpoint, BARKLACH was realized through a hard enamel process, chosen for its smooth surface, durability, and polished brilliance. The final product measures 60.2mm, a relatively large format for a pin, allowing for remarkable detail. Every aspect — from the custom mold to color selection — was carefully engineered to ensure visual integrity and long-lasting wearability.

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Pin Design Details

The pin design details include

• Hard enamel finish for a flat, polished surface
• Use of translucent enamel for depth
• Accurate color mapping (Pantone references)
• Rubber clutches
• Pearl effect
• Size: 60.2 mm
• Plating: Gold
• Fast turnaround without a pre-production sample

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Crafting Process

The production followed industry-standard hard enamel procedures based on the specifications listed in the file. The enamel pin was produced using the following techniques:

• Material and Finish: Gold plating was selected to enhance contrast against the red enamel and give the piece a high-end finish.
• Color Application: A mix of translucent enamels (PMS 412, 498, 499, etc.) were sandblasted to create depth while maintaining clarity. One segment even used a pearlescent effect (7594 Pearl) to add visual interest.
• Polishing and Detailing: After high-temperature curing, each pin underwent hand-polishing to ensure a smooth, lustrous finish that brought out the shine of both metal and enamel.
• Cutouts: Several small cutouts were included and marked clearly on the proof sheet. These required additional mold precision to maintain structural strength while ensuring accurate shape cuts.

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Design Proof and Communication

Rather than going through a sampling phase, the client chose a streamlined production path marked with the note “No Sample Needed.” The digital proof outlined every element — from color codes and finish type to backside mold and cutout locations. This risk-free approach required a high level of confidence in the manufacturer’s capabilities, which was matched by their track record and previous successful orders.

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Production Workflow

1. Molding: A mold was developed based on the vector artwork. Fine metal lines were raised to separate each color zone. The reverse side featured a branded backstamp for series authenticity.
2. Color Filling: Liquid color pastes were injected manually into recessed areas, followed by high-temperature baking.
3. Wet grinding: Wet grinding can make the metal lines on pins visible.
4. Surface Polishing: After enamel hardening, the piece was polished to flatten the surface, ensuring the metal lines and enamel were level.
5. Plating:
6. Attachment: A double-post rubber clutch was selected for durability and user comfort.
7. Packaging: Each pin was individually packaged in PVC + bubble bags for damage-free delivery.

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Client Feedback

The result received enthusiastic approval from the client.

“The client noted: ‘We were blown away by the accuracy in color matching and the smooth surface finish. The final pin looks even better than the artwork!’”

The decision to skip physical samples paid off thanks to strong technical planning, tight QC, and excellent communication.

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Conclusion

The BARKLACH enamel pin showcases the high standards achievable in modern hard enamel production. Through precise mold work, color planning, and trusted manufacturing practices, a fantasy character was turned into a tangible product — ready to delight collectors and fans alike.

This project reinforces the value of combining artistic vision with production expertise. Whether you’re building a fandom series or launching a brand mascot, custom hard enamel pins like BARKLACH offer both durability and charm — the perfect balance for wearable storytelling.

Overview

For this uniquely layered enamel pin project, we collaborated with a passionate designer and collector to bring their imaginative vision to life. The goal was to create a large, high-detail hard enamel pin that visually represented the balance of elemental forces—fire and water—set against a geometric city skyline and arched by a vivid rainbow. The result is a striking pin-on-pin piece with three separate layers, each contributing a dynamic component to the overall design.

The client aimed to produce a limited run of 30+ pieces, making this a highly collectible item with attention to every detail—from the gradient rainbow to the dual character expressions.

Client Requirements

At the outset, our client emphasized several critical aspects for this design:

• Multi-layer pin-on-pin structure for a sense of depth and dimension.
• Hard enamel surface for a high-gloss, glass-like finish.
• Vivid colorwork, including gradient effects on the rainbow and accurate Pantone matching.
• Raised black nickel plating to create clean, high-contrast borders.
• Customized backstamp, denoting “Limited Edition 30”.
• UV printing for the smooth rainbow arc and other fine graphical details.
• Rubber clutch attachments for comfortable wear.
• PVC bubble bag packaging to protect each pin individually.

The final artwork was a complex composition, featuring not only a foreground of elemental figures, but also layers of cityscape, crystals, water swirls, and symbolic architecture.

Design and Engineering Breakdown

The pin measured approximately 74.9mm tall, making it larger than standard lapel pins and necessitating precision in mold cutting and assembly.

• Bottom Layer: Featured a detailed futuristic city skyline and the full arched rainbow. UV printing was used here to maintain the smooth gradient transitions of the rainbow, impossible to replicate with enamel alone.
• Middle Layer: The flame character stands centerstage, surrounded by colorful geometric crystals. This layer involved detailed metal linework to define clothing textures and character expressions.
• Top Layer: Showcases the water character, complete with translucent water swirls. The layered placement makes it appear as though they’re rising up from the base, interacting with the fire element above.

Crafting Process

From file preparation to final inspection, the pin went through over a dozen precise production steps:

Mold Engraving: Based on the vector design, CNC machines engraved molds for each layer with high-definition detail. Separate dies were created for each pin segment to ensure accurate assembly later.

Die Striking & Layer Cutting: Using high-tonnage presses, each metal blank was struck, cut, and deburred. Internal cutouts and curves were carefully machined to maintain character outlines.

Polishing & Wet Grinding: As noted in production emails, the pin layers underwent wet grinding—a smoothing process used to refine intricate surfaces before enamel filling.

Enamel Filling: Technicians manually filled each recessed area with Pantone-matched enamel, baking each layer individually to harden and bond the color. This multi-step process ensures that colors remain vibrant and chip-resistant.

UV Printing: The rainbow arc and certain facial details were applied via UV print to retain their softness and clarity—something traditional enamel would struggle to maintain due to physical separation by metal lines.

Layer Assembly: The three layers were then carefully aligned and affixed using reinforced back posts. This pin-on-pin technique gave the product its visual depth.

Plating & Backstamp: Each pin was plated with black nickel, chosen for its sleek, high-contrast finish. The reverse was stamped with a “Limited Edition 30” mark.

Client Interaction Highlights

The client remained involved from start to finish, offering feedback and approving key milestones. One memorable moment came during QC:

“Production is complete, quality check in progress. Can we pack after QC?”

They were especially concerned about the integrity of the UV rainbow and the proper alignment of each layer. Frequent progress updates and sample photos helped ease concerns and ensured we delivered exactly what was expected.

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Final Outcome & Client Feedback

The final product was not only visually stunning but also technically impressive in its construction. Upon receiving the samples, the client shared:

“The colors are incredibly vibrant and the layering turned out just as I imagined. You brought this to life beautifully!”

They were especially delighted by how smoothly the gradient rainbow translated to the final product and how the characters’ expressions remained crisp and charming.

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Why This Project Stands Out

This case is a perfect example of how artistry and technical manufacturing can intersect. By combining hard enamel techniques, UV printing, and pin-on-pin layering, we helped our client achieve a one-of-a-kind collectible that tells a story at a glance.

It also reinforces the importance of clear client communication. Regular updates, visual confirmations, and attention to small details (like attachment types and gradient blending) were key to the project’s success.

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Call to Action

Do you have a vision as bold and imaginative as this?
Let us help you craft your next enamel masterpiece.
From design to delivery, our expert team is here to guide you every step of the way.

Overview

In this “Churin” project, we were commissioned to produce custom hard enamel pins. This project showcases our technical capabilities and attention to artistic nuance in the world of collectible enamel pins.

The final product is a gold-plated, hard enamel pin measuring approximately 2 inches in width. With intricate linework, printing details, and a touch of pearlescent shimmer, this hard enamel pin merges delicate aesthetics with durable quality, perfect for collectors and designers alike.

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Pin Design Details

Our client provided us with a complete artwork file featuring a curled-up character surrounded by soft petals and leaves. The key pin design details included:

• Process: Hard enamel+printing
• Metal Finish: High-polish gold plating
• Colors: PMS color match including gray, pink, and warm neutral tones
• Effects: Translucent enamel, glitter accents
• Attachment: Two-post backing with rubber clutches
• Packaging: PVC bag + bubble wrap for safe transport
• Backside: Custom backstamp

This project was not only about executing a pin correctly, but also about capturing emotional depth and artistic value. Every tiny detail mattered.

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Some Steps

1. Mold Development

After the artwork was approved, we developed a mold. The lines defining the hair strands, facial features, and flower outlines had to be carefully assessed.

2. Base Material

We selected zinc alloy for its stability and flexibility in complex cuts.

3. Enamel Coloring

The coloring process required extreme precision. Using Pantone references such as 2263 C (for the black hair accents), 4725 C (for the blush tone), and 407 C (for soft gray petals), we hand-filled each recessed area with hard enamel pigment.

4. Baking, Wet Grinding and Polishing

Each color was baked at high temperatures. Wet grinding can make metal lines on these hard enamel pins visible. Each pin was polished to get a smooth finish.

5. Plating

These hard enamel pins were plated with gold. This finish added a luxurious shine.

6. Printing

For some details on these hard enamel pins, we used printing.

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Production & Quality Control

Each pin was subject to strict quality checks at every stage:

• Visual inspection of color consistency and plating clarity
• Print alignment verification on both facial and decorative prints
• Backstamp check to ensure it was cleanly embossed
• Polish check to maintain a smooth, mirror-like surface on all metal areas
• Attachment testing to confirm rubber clutch posts were welded securely

Only after passing all stages did each piece get packed individually into a PVC bag with bubble wrap to prevent any scratching or shipping damage.

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Client Interaction & Feedback

Throughout the production, we maintained close communication with the client. Initial pre-production proofs were provided, including a digital mockup and a real-sample photo under natural light.

The client responded positively, noting:

“It looks absolutely beautiful. The glitter is just enough to catch light without being overwhelming, and the gold plating really brings out the details. The backstamp turned out perfect too!”

After receiving the final batch of pins, the client also commented:

“Everything arrived safely and the quality is top-notch. I’m genuinely impressed by the accuracy compared to the artwork—especially the gradients and shimmer on the flower.”

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Final Outcome

With a combination of luxury plating, effects, and character-driven design, this piece exemplifies what’s possible when meticulous production meets strong visual storytelling.

This hard enamel pin project highlights our commitment to offering:

• Tailored technical advice for enamel pin design
• Consistent visual accuracy from digital art to physical product
• High-end finish options including glitter, sandblast, and UV overlay
• Reliable, protective packaging with global shipping

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Ready to Start Your Own Enamel Pin Project?

Whether you’re an illustrator, brand, or event organizer, we help turn your ideas into enamel pin reality. From sketch to shipping, we handle every step with care.

Let’s talk about your project—contact us today for a free quote.

Overview

Our client approached us to create a unique hard enamel pin featuring a chibi-style character peacefully resting on a duck. The design required high precision in both enamel coloring and printing techniques to capture the delicate details of the character’s outfit, expressions, and background elements. Given the intricate nature of the design, we had to ensure that the enamel application, printing accuracy, and gold-plated finishing met the highest standards.

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Pin Design Details

1. Design & Colors: The client provided designs and some details. We arranged artwork and chose pantone color codes to maintain consistency across the entire pin series. After this client aproved this artwork of this hard enamel pin, we arranged production.
2. Material & Plating: The hard enamel pins had to be made using hard enamel with gold plating to create a premium look.
3. Size & Thickness: The final hard enamel pin size was specified as 1.25 inches with a 1.5mm thickness for durability.
4. Attachments & Packaging: Each pin needed two rubber clutches for secure fastening and was individually packaged in PVC bags for protection.
5. Backstamp & Series Consistency: The back of this hard enamel pin featured a custom backstamp to maintain branding. Some colors must remain consistent across all pins in the same series to ensure a cohesive collection.

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Some Processes

1. Digital Proofing & Color Matching

Before mass production, we provided the client with an enamel + print sample for approval. This ensured that the colors matched the original design accurately, and the fine printing details were clearly visible.

2. Mold & Hard Enamel Filling

• The mold was created. Each section was correctly separated for enamel filling.
• The selected Pantone colors were filled manually into the recessed areas, and the enamel was baked at high temperatures for a durable finish.

3. Wet Grinding & Polishing

• Wet grinding can make the metal lines on pins visible.
• The surface was polished to create a smooth and glossy texture, ensuring a high-quality appearance.

4. Plating

These hard enamel pins were gold-plated to provide a premium and elegant finish.

5. Silkscreen Printing for Fine Details

Certain details, such as the character’s facial expression, tiny star elements, and outfit patterns, were too intricate for enamel filling. Instead, we used silkscreen printing to add these precise details. The printing colors included black, dark blue, and lighter pastel shades to enhance the visual appeal.

6. Assembly

• Each pin was equipped with two rubber clutches.

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Quality Control & Client Interaction

Throughout the production process, we maintained open communication with the client. After the initial sample was created, the client reviewed the color accuracy, printing sharpness, and plating quality. We conducted strict quality checks to ensure that:
✅ The gold plating was evenly applied without visible imperfections.
✅ The enamel colors matched the approved sample without discrepancies.
✅ The silkscreen print details were sharp and correctly aligned.

After final approval, we proceeded with mass production and ensured that each piece met the expected quality standards.

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Client Feedback & Final Thoughts

Upon receiving the final batch, the client was delighted with the outcome:

“The quality is amazing! The colors are exactly as we envisioned, and the details are perfectly captured. We appreciate the careful attention to consistency across our pin series.”

This project was a great success, demonstrating our ability to execute complex designs with a combination of enamel filling and silkscreen printing techniques. The seamless communication with the client and our dedication to high standards ensured that the final product exceeded expectations.

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Conclusion

This case study highlights the intricate craftsmanship involved in producing custom hard enamel pins with gold plating and silkscreen detailing. By focusing on precision, quality control, and client collaboration, we were able to deliver an outstanding product that aligned perfectly with the client’s vision.

If you’re looking to create custom enamel pins with detailed printing and premium finishes, feel free to contact us—we’d love to bring your designs to life!

Overview

This case study explores the process of creating a high-quality hard enamel pin based on a character illustration. The client requested a detailed, gold-plated enamel pin with vibrant colors and a smooth finish. With careful planning and skilled craftsmanship, we transformed the artwork into a durable, visually striking collectible pin.

Pin Design Details

Some key details included:

• Gold-plated metal finish to enhance this hard enamel pin’s premium look.
• Hard enamel process for durability and a smooth, polished surface.
• Accurate color matching to retain the integrity of the original illustration.
• 44.5mm pin size to maintain fine details while keeping it wearable.
• Double rubber clutch attachment for a secure hold.
• High-quality production with precise detailing in both metalwork and enamel.

Since this design contained intricate line work and multiple enamel colors, special attention was required in mold engraving, color filling, wet grinding and polishing to ensure a flawless final product.

Design and Manufacturing Process

1. Artwork Conversion & Digital Proofing

The client provided a design, which we converted into a production-ready vector design. This step was crucial for ensuring smooth transitions from digital to physical form. The proofing process included:

• Metal line adjustments: Ensuring all lines were thick enough for proper molding.
• Color separation: Assigning accurate Pantone colors for enamel filling.
• Plating consideration: Adjusting details to complement the gold-plated finish.

Once the client approved the digital proof, we moved forward with mold creation.

2. Mold Engraving

A 2.0mm zinc alloy mold was created, featuring precise engravings of the character’s facial features, accessories, and decorative elements.

3. Enamel Filling & High-Temperature Baking

The recessed areas in the stamped metal were filled with hard enamel colors, ensuring longevity and a vibrant finish. Each color was applied carefully to avoid contamination, and the enamel was then baked at high temperatures to harden. Special care was taken to:

• Ensure precise color placement in the character’s hair, accessories, and outfit.
• Use multiple enamel layers for an even, polished surface.
• Match the artwork’s original tones to maintain visual accuracy.

4. Wet Grinding

Wet grinding can make the metal lines on the pin visible.

4. Polishing & Gold Plating

Once the enamel was fully cured, these hard enamel pins underwent multiple rounds of polishing to achieve a smooth and uniform finish. The surface was ground down carefully to make the metal lines flush with the enamel. After polishing, a gold plating process was applied, enhancing the overall elegance of the design.

5. Attachment & Quality Control

The final step involved attaching two rubber clutches to the back of each pin for secure fastening. A thorough quality control inspection was conducted to check for:

• Correct color application with no misaligned sections.
• Smooth metal plating without rough edges.
• Proper clutch attachment ensuring durability.

6. Packaging & Delivery

To ensure these hard enamel pins arrived in perfect condition, each one was packaged in a PVC bubble bag, preventing scratches during shipping.

Client Feedback & Outcome

The client was extremely pleased with the final product, sharing positive feedback:
“The attention to detail is incredible! The gold plating gives it an elegant shine, and the colors are exactly as we envisioned. The pin has a solid, high-quality feel, and the double clutch ensures it stays in place. We’re excited to share these with our supporters!”

This hard enamel pin project demonstrated our ability to transform a digital illustration into a beautifully crafted enamel pin, ensuring both durability and aesthetic appeal.

Conclusion

By combining expert mold engraving, high-quality enamel filling, and precision polishing, we successfully delivered a luxurious and visually stunning enamel pin. This case highlights the importance of quality materials, skilled craftsmanship, and close attention to client specifications.

For anyone looking to create custom enamel pins, we provide professional design consultation, high-quality production, and reliable quality control to bring your vision to life!

Overview

This case study showcases the creation of a custom hard enamel pin featuring a fantasy-inspired character wielding a mystical staff. The hard enamel pin was designed to reflect the original 2D design with exceptional accuracy, combining smooth gold plating, regular enamel fills, pearl and translucent enamel effects to enhance its visual appeal.

The final product was manufactured with precise enamel color filling and UV printing techniques to capture the fine details of the character. This project required a high level of craftsmanship to ensure this hard enamel pin’s aesthetic matched the original artwork while maintaining durability and a premium feel.

Pin Design Details

The pin details were:

• Material: Hard enamel with gold plating for a polished and premium look.
• Size: 1.5 inches in height, ensuring both detail retention and wearability.
• Color Accuracy: A mix of regular enamel, pearl enamel and translucent enamel to create depth
• Print: UV Print
• Accessories: 2 rubber clutches for secure fastening.
• Backstamp: A custom-engraved logo for brand authenticity.
• Packaging: PVC and bubble wrap to prevent damage during shipping.

Main Production Process

1. Artwork Preparation & Proofing

The process began with converting the original 2D artwork into a vector-based digital design for manufacturing. The production proof included:

• Metal plating selection (gold-plated finish).
• Enamel color coding, ensuring an exact match to the original illustration.
• UV printing details for fine shading and effects.
• Backstamp specifications.

The proofing stage was critical in making necessary adjustments before moving to production. The client reviewed and approved the proof, allowing manufacturing to proceed.

2. Mold

• A custom mold was created to stamp the design into thick metal.
• Raised metal lines were designed to separate the enamel colors, ensuring crisp edges and preventing color bleeding.

3. Enamel Filling & Baking

• The hard enamel pin was carefully filled with hard enamel colors, with translucent and pearl enamel variations used for different elements of the design.
• The enamel was then baked at high temperatures to harden, resulting in a smooth, durable surface.

4. Wet Grinding & Polishing

• Wet grinding can make the lines on the pin clearer.
• Each pin was polished to a high gloss, enhancing the visual depth and quality.

5. Plating

• Gold plating added a smooth, shiny finish and durability to this hard enamel pin.

4. UV Printing for Fine Details

Some intricate design elements, such as small facial features and subtle shading on the character’s coat and scarf, were applied using UV printing technology. This ensured sharp details without the limitations of enamel filling.

UV printing allowed for:

• Color gradients and fine lines not achievable with standard enamel filling.
• Enhanced realism, especially for shadows and highlights.
• Long-lasting print durability with a protective finish.

5. Final Assembly & Packaging

Once these hard enamel pins passed quality inspection, they were assembled with:

• Two rubber clutches for secure attachment.
• Protective PVC + bubble wrap packaging to ensure the pins arrived in perfect condition.

Each step of the process was meticulously checked to maintain high quality standards, preventing defects such as underfilled enamel, color mismatches, or metal imperfections.

Final Outcome

The finished enamel pin was a stunning recreation of the original illustration, successfully incorporating:
✅ Gold-plated metal edges for a premium look.
✅ Smooth hard enamel fills with a glossy, polished surface.
✅ Pearl and transparent enamel effects
✅ Sharp UV-printed details for facial expressions and subtle shading.

The combination of enamel techniques and plating methods resulted in a visually striking and high-quality hard enamel pin.

Client Feedback

The client was extremely satisfied with the final product, noting:

“The level of detail is incredible! The translucent enamel looks amazing, and the polished finish makes the pin feel premium. We were also impressed by how well the UV-printed details turned out. This is exactly what we envisioned!”

Their appreciation for the accuracy, craftsmanship, and premium finish reinforced our commitment to delivering high-quality custom enamel pins that exceed expectations.

Conclusion

This case study highlights the precision and skill required in producing high-quality, detailed hard enamel pins. By leveraging gold plating, hard enamel techniques, and UV printing, we successfully translated a 2D design into a durable pin.

For clients seeking custom enamel pins that maintain intricate details while achieving a polished, professional finish, our expertise ensures a seamless production process and superior results.

If you’re looking to bring your custom pin designs to life, contact us today and let us help you create something truly special!

Overview

Working with this client was an exciting and rewarding experience! The project allowed us to explore detailed artwork and create a premium-quality collectible pin that exceeded expectations.

This Nene Character Pin case study dives into the creative process behind the custom hard enamel lapel pin, “Nene”. With intricate detailing, precise color matching, and high-quality craftsmanship, this project is a testament to our expertise in manufacturing custom pins for clients.

Artwork Process:

Our collaboration with the client ensured a seamless and creative process:

• Initial Consultation: The client provided the original photo and outlined specific requirements for the nene character pin’s size, plating, effect and some details. We arranged the artwork according to these.
• Artwork Revisions: The client checked the artwork and made some revisions.
• Artwork Approval: After some revisions, the client finally approved the artwork for production.

Production Process:

Mold

The mold was meticulously crafted to capture every detail of the design. Metal sections were cut with precision, ensuring all outlines matched the provided artwork.

Color Filling

Hard enamel colors were carefully filled by workers.

Wet Grinding

Wet grinding made the metal lines on the pin visvible.

Polishing

This process removed some minor flaws on the pin surface, making it smoother.

Plating

The pins were plated in gold and black nickel.

Print

Intricate features like facial details and patterns were screen-printed onto the pins. This step required high accuracy to maintain the vibrancy of the original artwork.

Quality Inspection

Every pin was inspected for plating consistency, color accuracy, and smooth enamel surfaces. Pins were polished to achieve a flawless finish.

Packaging

Each pin was secured in PVC & bubble wrap packaging, ready for shipping.

Key Highlights of the Final Product

1. Sophisticated Craftsmanship:
   By combining hard enamel and advanced printing, the nene character pin captured the character’s layered gradients and fine details with exceptional accuracy.
2. Tactile and Visual Appeal:
   The smooth, glossy enamel finish contrasted beautifully with the textured metal edges, enhancing both the look and feel of the pin.
3. Custom Packaging:
   Each nene character pin was packaged in a PVC & bubble bag, providing extra protection while showcasing the pin’s vibrant design.

Client Feedback

Enamel Sample Stage

Stained Glass Adjustment:

• Client Feedback: “The stained glass color is too dark. I’d like to change it and try this color, Pantone 151.”
• Support Response: “OK! I will revise it.”

A revised sample was sent, incorporating the lighter Pantone 151 color for the stained glass.

• Client Approval: “The stained glass is perfect!”

Face Color Adjustment:

• Client Request: “I’d like to try one more change. For the face, can we try this color?”
• Support Response: “OK! I will revise it.”

The face color was updated as requested, and a new sample was shared.

Final Approval:

• Client Feedback: “Perfect! Enamel colors are approved!

Print Sample Stage

During the printing phase, the client asked us to change some print colors and finally approved the nene character pin sample. Below is the final artwork after sample stage.

Delivery Stage

When the mass production was completed, we arranged to pack and ship. After these nene character pins had been delivered, client feedback: “The pins have arrived! And they looks great. Thank you!”

Common Questions

1. Is this type of craft suitable for complex designs?
Yes, hard enamel combined with printing is ideal for designs with intricate details and rich color gradients, making it perfect for character and anime-themed pins.

2. What is the minimum order quantity (MOQ)?
NO MOQ. You can order pins in small quantities.

3. Can I customize the backstamp or packaging?
Absolutely! You can customize the backstamp and we offer different packaging options.

Conclusion

These hard enamel pins represent the perfect blend of craftsmanship and artistry. With their elegant stained glass effects, gold and black nickel plating, and attention to every detail, they are designed to stand out in any collection. Whether as a personal accessory or a cherished collectible, these pins are a testament to high-quality manufacturing and thoughtful design, making them ideal for clients seeking premium enamel products.

Pin Design Details

What is the Pearl Powder Technique?

The pearl powder technique integrates fine, reflective particles into enamel, creating a subtle effect. This process not only enhances the lapel pin’s visual appeal but also adds a luxurious texture to its surface.

Benefits of Pearl Powder:

• Shimmering Finish: The technique captures light beautifully, offering an opalescent glow.
• Premium Appeal: Perfect for custom pins that require a unique and elegant touch.
• Versatility: Works seamlessly with a variety of base materials and designs.

For example, the green item held in the boy’s handa in the pin design showcased above reflects how pearl powder can add a soft yet radiant effect, amplifying the overall sophistication.

What is translucent enamel color?

Translucent color, also known as translucent enamel, is a popular and sophisticated technique used in custom enamel pin manufacturing. This method creates a unique effect that enhances the overall aesthetics and depth of the pin design.

Why Choose Translucent Color?

1. Depth and Dimension

Translucent enamel allows light to pass through, creating a beautiful stained-glass effect. When applied over textured or metallic surfaces, the result is a sense of depth and richness, making the design appear more dynamic and layered.

2. Enhanced Visual Appeal

The vibrant and glowing appearance of translucent colors adds a touch of elegance to any enamel pin. This effect works particularly well for designs with gradients or intricate backgrounds, such as nature scenes, magical themes, or abstract patterns.

3. Premium Aesthetic

Using translucent color often conveys a higher-end, artistic quality. This technique is especially favored for collectible or commemorative pins, as it elevates the overall design sophistication.

The Magic of Pearl Powder and Translucent Color:

One of the highlights of this pin is the pearl powder effect, which adds a subtle shimmer to the design. This technique is used to give the pin a radiant and magical glow, especially on the green item held in the boy’s hand. The powder’s fine texture blends seamlessly with the hard enamel, elevating the enamel pin’s visual appeal.

In addition, the use of translucent color enhances the stained-glass effect of the background. The glowing green and amber tones create depth and dimension, making the pin look dynamic and alive. These effects perfectly capture the mystical essence of the wizard theme, drawing attention to every intricate detail.

Why These Techniques Are Popular

These effects aren’t just about aesthetics—they are about storytelling. Pins crafted with these methods evoke emotion, capturing the imagination of the wearer. Whether it’s the shimmering green vines or the vibrant, clear elements of the background, the synergy brings the design to life.

FAQs

Q: Can I customize pins with translucent enamel effect?
A: Absolutely. Our factory offer many effects, allowing for creative designs tailored to your needs.

Q: What are the benefits of using pearl powder in enamel pins?
A：Pearl powder creates a luxurious shimmering effect, perfect for designs requiring a touch of elegance or magic.

Q: Are these techniques more expensive?
A: While they might cost slightly more than standard enamel pin, the enhanced quality and aesthetics are well worth the investment.

Contact Us:

Looking to create your own custom pins with these wonderful effects? Contact us via contact page for a free quote and expert design assistance.