Are Thicker Custom Pins Really Better? 3 Surprising Misconceptions Uncovered

When it comes to custom pins, many people believe that a thicker pin automatically means higher quality. This perception is understandable—after all, in many industries, heavier often feels more premium.
However, in the world of custom pins, thickness is just one small factor among many. The choice of base metal, manufacturing process, plating, and finishing techniques all play a much greater role in determining the final look, feel, and durability of your pin.

At HIPINS, we’ve helped countless clients—from fashion brands to corporate organizations—turn their designs into stunning pins. And through that experience, we’ve seen the same three misconceptions come up again and again. Let’s take a closer look and uncover the truth.

Misconception 1: Thickness Equals Quality

A common assumption is that heavier and thicker pins are better made. However, most premium pins, regardless of design, have very similar thicknesses—often between 1.2mm and 2.5mm depending on the style and material. The real differences in quality come from the base metal, die-casting or stamping precision, and the plating process, not just the thickness.

For example, a 1.5mm pin made with high-quality brass and precise polishing can look and feel far superior to a 2.0mm pin made with low-grade zinc alloy.

Misconception 2: Thickness Determines the Pin’s Texture and Visual Appeal

While thickness affects weight, it doesn’t control how refined a pin feels in your hand or how striking it looks. Texture and aesthetics depend heavily on:

• Plating color (gold, silver, antique finishes, etc.)
• Polishing accuracy (mirror-polished or matte finishes)
• Surface treatment (sandblasting, printed details, or epoxy coating)

Two pins of identical thickness can have vastly different appearances and tactile impressions purely based on these finishing processes.

Misconception 3: Thicker Pins Are Always More Durable

Durability is far more influenced by manufacturing techniques and protective coatings than by raw thickness.
A medium-thickness pin with a clear epoxy layer or high-quality plating will resist scratches and tarnishing better than a thicker pin with poor surface treatment.

For example, hard enamel pins with a smooth, polished surface can maintain their vibrant colors for years, even if they are thinner than other pins.

The Right Way to Choose Pin Thickness

Instead of focusing solely on thickness, we recommend balancing:

1. Design requirements – Intricate lines or fine details may require thinner metal walls.
2. Material choice – Brass, copper, and stainless steel each have unique durability properties.
3. Intended use – Display pins can focus on appearance, while functional pins (uniform pins, ID pins) may prioritize wear resistance.
4. Surface finish – Quality plating, enamel filling, or epoxy coating adds protection and visual appeal.

By considering these factors together, you can achieve a pin that looks great, feels premium, and lasts for years.

Why Choose HIPINS for Your Custom Pins

At HIPINS, we combine precision manufacturing with premium materials to deliver pins that excel in both aesthetics and durability. Our team works closely with clients to determine the best thickness, material, and finish for each design—ensuring your pins are not only beautiful but built to last.

FAQ

Q1: What is the standard thickness for custom pins?
Most pins range from 1.2mm to 2.5mm. The ideal thickness depends on your design and intended use.

Q2: Can a thin pin still be high quality?
Absolutely. With premium materials, skilled polishing, and durable plating, a thinner pin can match or exceed the quality of a thicker pin.

Q3: How do I choose the right thickness?
Consult with your manufacturer. At HIPINS, we assess your artwork, purpose, and material choice to recommend the most suitable thickness.

Q4: Does a thicker pin cost more?
Not always. Cost depends more on materials, complexity, and finishing than on thickness alone.

Conclusion

Thicker doesn’t always mean better when it comes to custom pins. The real measure of quality lies in the combination of thickness, material, and craftsmanship.
Whether you’re creating a collectible art piece, a brand promotion item, or a commemorative pin, the goal should be to find the right balance between durability, aesthetics, and budget.

At HIPINS, our mission is to make every pin exceed expectations—not just in appearance, but also in performance and longevity. From the moment you send us your design to the day you receive your finished pins, we ensure every detail is executed with precision and care.

Website: www.hipins.com
Email: sales@hipins.com